
The AirTAC Airtac B02-TCM Welding Dedicated Triple-Axis Cylinder B02-TCM63X90S is a genuine JIS-standard guided cylinder with a Ø63mm bore and 90mm stroke on twin guide rods. Its integrated brass sliding bearing gives high radial-load and impact resistance — about double the horizontal impact tolerance of a plain cylinder, holding the tool square to ±0.05° of rotation without any external linear guide.
The B02-TCM63X90S is AirTAC's welding-industry dedicated variant of the TCM63X90S, engineered specifically for fixturing and clamping in automated weld cells. The B02- prefix designates this application focus without altering the core mechanics: it remains a JIS-standard twin-rod guided cylinder featuring a rugged brass sliding bearing. Because the drive piston runs between two integrated guide rods, you get a self-contained unit that carries heavy radial loads and torque without needing an external linear rail. Delivering 1559 N of push at 0.5 MPa, it easily handles heavy part manipulation.
The brass sliding bearing is the key advantage in a gritty weld-cell environment, shrugging off dust and spatter where a steel-ball linear guide would jam or wear prematurely. It provides approximately double the horizontal impact resistance of a plain cylinder. Anti-rotation precision is held to ±0.05°, keeping a heavy fixture plate perfectly square under off-centre loads. Plumbing is simplified by dual independent port groups (upper face and side) on 1/4" ports, while the Ø20 mm piston rod drives the load. Stroke termination relies on fixed TPU rubber bumpers at each end to soften the impact, as no adjustable air cushion is featured on this series.
| Model | Airtac B02-TCM Welding Dedicated Triple-Axis Cylinder B02-TCM63X90S |
|---|---|
| Series | TCM JIS guided (twin-rod) cylinder |
| Bore size | Ø63 mm |
| Stroke | 90 mm |
| Acting type | Double acting |
| Bearing | Brass sliding bearing |
| Port size | 1/4" |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Non-rotating tolerance | ±0.05° (retracted) |
| Cushion | Rubber bumper |
| Max std stroke | Up to 250 mm |
Specifications follow the official AirTAC TCL/TCM series datasheet (JIS standard). Confirm against the product label before installation. Thread options: PT (blank) / G / NPT. Every TC model ships with a built-in magnet for sensor switches.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 1559 N | 1402 N |
| 0.7 MPa | 2182 N | — |
| Max | 318 kgf | |
Force is set by the bore and piston rod (Ø20 mm); the twin guide rods carry side load and torque, not thrust. Actual usable force is lower than theoretical due to friction and back-pressure.
| TC | Tri-rod (guided, twin-rod) cylinder, double acting. |
|---|---|
| M | Bearing: Brass sliding bearing (M = brass sliding). |
| 63 | Bore size in mm. |
| ×90 | Stroke length in mm. |
| S | Built-in magnet (standard on TC) for a magnetic sensor switch. |
Sister type: TCL63X90 (steel-ball linear bearing, lower friction & higher precision). Thread codes: blank = PT · G · T = NPT.
Holds heavy chassis sub-assemblies square against the weld table. The brass sliding bearing tolerates weld spatter and grinding dust, maintaining its 1559 N clamping force where a linear ball guide would seize.
Drives the lower electrode arm with ±0.05° non-rotating accuracy to ensure perfect tip alignment. The twin-rod body absorbs the intense mechanical shock of the weld nugget formation without an external guide rail.
Functions as a heavy-duty gating stop on a cooling line. The integrated guide rods endure the repeated side-impact of incoming pallets, while the Ø20 piston rod cycles reliably at speeds up to 500 mm/s.
When sizing this model, compare its 1559 N push (at 0.5 MPa) against adjacent bores: stepping down to a Ø50 yields roughly 982 N, while moving up to a Ø80 provides 2513 N, letting you tune the clamp force to the exact fixture weight. Choose the sister TCL series instead if your task demands ultra-low friction or high-precision vertical lifting, as the TCL utilizes a steel-ball linear bearing. Remember that a guided cylinder resists rotation, not gravity; if air pressure drops or the valve is centred, the rod will drift, so fit an external pilot check valve for fail-safe load holding. Replacement requires matching the 63 mm bore, 90 mm stroke, 1/4" port, PT thread form, and the standard S magnet.
Quick checklist
At 0.5 MPa, this 63 mm bore cylinder generates 1559 N of push and 1402 N of pull. At the maximum operating pressure of 1.0 MPa, it delivers 2182 N of push. The theoretical maximum force is 318 kgf.
The B02- prefix simply marks this as AirTAC's welding-industry dedicated variant of the base TCM63X90S; it is mechanically identical to the standard model. It does not have adjustable air cushions; instead, fixed TPU rubber bumpers at each end absorb the end-of-stroke impact.
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