This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is B05-MBL32X1000S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the B05-MBL32X1000S in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S
The AirTAC Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S is a double-acting aluminum-barrel mini round cylinder with a Ø32mm bore and 1000mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the B05-MBL32X1000S, which matches its bore, stroke, force and mounting.
- BoreØ32 mm
- Stroke1000 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → B05-MBL32X1000S
About the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S
The AirTAC B05-MAL32X1000S is a discontinued double-acting aluminum mini round cylinder. The B05- prefix marks this as a robot or manipulator pick-and-place dedicated variant, though mechanically it is identical to the base MAL32X1000S. It delivers 402 N of push force and 346 N of pull force at 0.5 MPa. Because AirTAC ended the MAL line, you must order the drop-in MBL32X1000S replacement, which matches the exact 32 mm bore, 1000 mm stroke, G1/8 port, and output force.
The original MAL body used threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body for structural rigidity. This unit includes a magnet (-S) for position detection; however, the older CS1-M and DS1-M switches used on the MAL are superseded by the CMSG, DMSG, and EMSG sensor families on the current MBL line. The 1000 mm stroke is a non-standard, made-to-order length that exceeds the 500 mm standard maximum, making the fixed rubber bumper at the end of stroke critical for decelerating the long travel distance.
Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S Technical Specifications
| Model | Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | B05-MBL32X1000S |
| Bore size | Ø32 mm |
| Stroke | 1000 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The B05-MBL32X1000S carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø32mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 402 N | 346 N |
| 0.7 MPa | 563 N | — |
| Max (@1.0 MPa) | 82 kgf | |
The B05-MBL32X1000S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 32 | Bore size in mm (20/25/32/40). |
| ×1000 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S Is Used
Long-Reach Pick-and-Place
Drives the Z-axis on robotic manipulators transferring delicate electronic wafers across a 1-meter span, utilizing the 402 N push force to lift and position cassettes without overshoot.
Pallet Transfer Pusher
Extends 1000 mm to push lightweight packaged goods from an assembly line onto a secondary packaging conveyor, relying on the self-lubricating bearing guide for smooth horizontal actuation.
PCB Shuttle Extraction
Extracts populated printed circuit boards from a testing bay on a pick-and-place gantry, using the -S magnet and CS1-M sensors to confirm full extension before the arm retracts.
Replacing the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S with B05-MBL32X1000S
To replace the discontinued B05-MAL32X1000S, order the MBL32X1000S. Confirm the 32 mm bore, 1000 mm non-standard stroke, G1/8 port, and default PT thread. Because this SKU has the -S magnet, you must upgrade your position sensing to the current CMSG, DMSG, or EMSG switch series. If your pick-and-place manipulator requires adjustable end-cushioning to handle the kinetic energy of a 1-meter travel, step up to the MBLC32X1000S variant on the current line, as the MAL only offers a fixed rubber bumper.
For sizing flexibility, stepping down to a 25 mm bore yields 245 N push force at 0.5 MPa, while stepping up to a 40 mm bore provides 628 N push force. Because this cylinder has a 1000 mm stroke and a 12 mm rod, side-load tolerance is very low. You must use an external guide rail on your manipulator arm or pair the cylinder with a CA pivot or SDB pivot bracket to prevent rod bending. Note that this cylinder does not hold its load if air pressure drops; add an external rod lock for vertical pick-and-place safety.
Upgrade checklist
- ✓ Order the B05-MBL32X1000S (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the B05-MBL32X1000S instead of this discontinued model.
Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL32X1000S FAQ
Yes, the B05-MAL32X1000S is discontinued. The exact drop-in replacement is the MBL32X1000S, which shares the same 32 mm bore, 1000 mm stroke, G1/8 port, and mounting dimensions. The B05- prefix simply indicated it was a robot manipulator dedicated variant, and the MBL replacement functions identically. Note that the MBL uses a riveted body instead of threaded covers, and you must switch from CS1-M/DS1-M sensors to CMSG/DMSG/EMSG switches.
At 0.5 MPa, the 32 mm bore provides 402 N of push force and 346 N of pull force. At 0.7 MPa, the push force increases to 563 N, with a maximum theoretical force of 82 kgf at 1.0 MPa. The -S in the model code denotes a built-in magnet for position detection; on the legacy MAL it works with CS1-M and DS1-M switches, while the MBL replacement requires the modern CMSG, DMSG, or EMSG sensor families.
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The B05-MBL32X1000S replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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