Airtac BSAI Locking Clamp Cylinder BSAI100X200S
The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI100X200S is a genuine double-acting ISO 15552 cylinder with a Ø100mm bore, 200mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 5500 N.
- BoreØ100 mm
- Stroke200 mm
- Cylinder portG1/2
- TypeSingle rod (BSAI)
- Enclasp portG1/8
- Rod threadM20×1.5
About the Airtac BSAI Locking Clamp Cylinder BSAI100X200S
The AirTAC BSAI100X200-S is a double-acting ISO 15552 profile cylinder equipped with a spring-applied, air-released clamp-lock mechanism. It secures the carbon steel piston rod at any position along its 200 mm travel, delivering a static holding force of 5500 N. Because it includes the -S magnet, it integrates seamlessly with AirTAC CMSE reed and DMSE electronic sensors for precise end-position detection.
It is crucial to distinguish this 5500 N holding force from the cylinder thrust; the clamp only maintains a static position, whereas the pneumatic thrust moves the load, generating up to 5497 N at 0.7 MPa. The lock engages strictly after the rod has stopped moving and cannot act as a brake. Furthermore, the variable air cushion at the stroke ends only decelerates the piston, leaving the actual load holding entirely to the clamp mechanism.
Airtac BSAI Locking Clamp Cylinder BSAI100X200S Technical Specifications
| Model | Airtac BSAI Locking Clamp Cylinder BSAI100X200S |
|---|---|
| Series | BSAI ISO 15552 clamp-lock cylinder |
| Bore size | Ø100 mm |
| Stroke | 200 mm |
| Type | Single rod (BSAI), double acting |
| Cylinder port | G1/2 |
| Rod thread | M20×1.5 |
| Lock type | Spring-applied, air-released clamp (any position) |
|---|---|
| Static holding force | 5500 N |
| Enclasp / unlock port | G1/8 |
| Operating pressure | 0.15 – 0.7 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Max stroke | Up to 1000 mm |
Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.
How the Clamp-Lock Holds
static holding force (Ø100 mm)
A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa (max) | 5498 N | — |
Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (5500 N) is separate from cylinder thrust. Size with a margin.
Where the Airtac BSAI Locking Clamp Cylinder BSAI100X200S Is Used
Vertical Load Holding
Secure heavy vertical workpieces at any intermediate height along the stroke without relying on continuous air pressure.
Emergency Drop Prevention
Maintains a 5500 N grip on the rod during sudden power loss, holding the load safely once the cylinder stops.
Machining Position Lock
Clamps the rod rigidly to prevent deflection during secondary processing or inspection tasks.
Is the Airtac BSAI Locking Clamp Cylinder BSAI100X200S the Right Clamp-Lock?
Step down to a bore 63 model if your load is lighter, offering 1559 N thrust at 0.5 MPa and a 2200 N holding force, or step up if greater rigidity is required. Choose this BSAI clamp-lock over a SAIL model when you must secure the load somewhere in the middle of the stroke, rather than solely at the end. If no intermediate holding is necessary, a plain SAI cylinder provides a simpler solution.
For safe operation, balance the air pressure on both sides of the piston before releasing the clamp, otherwise the rod may jump abruptly. Safety-critical applications require an independent external holding measure. This replacement single-rod unit features PT ports, a 1/2 inch cylinder port, a separate G1/8 enclasp port, and accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, or TCM2 mounts. The M20x1.5 rod thread provides robust side-load resistance.
Quick checklist
- ✓ Hold needed at any position?
- ✓ Or stroke-end only → use SAIL
- ✓ Holding force ≥ your load
- ✓ Balanced-pressure unlock circuit
- ✓ Extra safety measure for people
Airtac BSAI Locking Clamp Cylinder BSAI100X200S FAQ
It provides a static holding force of 5500 N. The spring-applied clamp locks the rod at any position, but only after the cylinder has completely stopped moving.
You must balance the air pressure on both sides of the piston before applying air to the G1/8 unlock port. Releasing the clamp while pressures are unbalanced can cause the rod to jump unexpectedly.
Related AirTAC Lock & Standard Cylinders
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