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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X1000S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X1000S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 1000mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke1000 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X1000S

The AirTAC BSAI40X1000-S is a double-acting ISO 15552 profile cylinder equipped with a built-in clamp-lock mechanism. It features a carbon steel single-rod and a magnet for CMSE or DMSE sensors. A spring-applied, air-released gripper clamps the 16mm rod to hold a load securely at any position along its 1000mm travel, delivering a static holding force of 900 N. The cylinder operates at 0.15-0.7 MPa, generating 628 N of thrust at 0.5 MPa, but you must size the load against the 900 N holding force, not the thrust, because holding and thrust are separate quantities.

This model uses a third G1/8 enclasp port—separate from the 1/4 PT cylinder ports—to release the lock. Remember that the variable air cushion only decelerates the piston near stroke end; the clamp is what actually holds the load. Because this is a 1000mm stroke, the extended rod needs an external guide to prevent excessive side-loading. The clamp locks only after the rod stops, so it cannot brake a moving load.

Airtac BSAI Locking Clamp Cylinder BSAI40X1000S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X1000S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke1000 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X1000S Is Used

vertical_align_center

Vertical Axis Position Hold

Locks a 900 N load securely at any height on a vertical axis, preventing drops when air pressure is removed.

lock

Mid-Stroke Machining Hold

Clamps the 16mm carbon steel rod anywhere along the 1000mm stroke to rigidly secure a workpiece during processing.

precision_manufacturing

Power Loss Safety Stop

Spring-applied enclasp engages instantly upon air loss to freeze the cylinder in its current position.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X1000S the Right Clamp-Lock?

Choose this 40mm bore if you need 628 N of thrust at 0.5 MPa and 900 N of static holding anywhere in a 1000mm travel. If you need more force, stepping up to a 50mm bore gives 982 N thrust and 1400 N holding force. If your application only needs to hold at the stroke end, a SAIL cylinder is simpler, but choose this BSAI when you must enclasp the rod mid-stroke. A plain SAI cylinder suffices if no locking is needed.

For safe operation, unlock the clamp only when pressures on both sides of the piston are balanced, or the rod may jump abruptly. Safety-critical loads require an additional independent safety measure. As a replacement, match the single-rod, 40mm bore, 1000mm stroke, PT ports, and the -S magnet. The correct mounting set is Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, or TCM2.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X1000S FAQ

The clamp-lock provides a static holding force of 900 N. It locks at any position along the 1000mm stroke, but only engages after the cylinder has stopped moving.

The lock is released via a third G1/8 enclasp port, but only after the air pressures on both sides of the piston are balanced. Releasing it under unbalanced pressure can cause the rod to jump abruptly.

Related AirTAC Lock & Standard Cylinders

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