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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X200

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X200 is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 200mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke200 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X200

The AirTAC BSAI40X200 is a double-acting ISO 15552 profile cylinder featuring a spring-applied, air-released clamp-lock mechanism. A defining characteristic of this series is its ability to lock the piston rod at any position along the 200 mm stroke, providing a static holding force of 900 N. The cylinder itself delivers 628 N of push thrust and 528 N of pull thrust at 0.5 MPa, operating efficiently within a 0.15-0.7 MPa pressure range.

It is crucial to distinguish between the cylinder thrust and the clamp holding force; the 900 N rating dictates the static load capacity when locked, entirely separate from the pneumatic thrust used for movement. This holding power comes from a dedicated enclasp port (G1/8) that releases the grip, operating alongside the standard 1/4 PT cylinder ports. Remember that the variable air cushions only decelerate the piston near stroke ends, while the clamp mechanism is solely responsible for maintaining the load position.

Airtac BSAI Locking Clamp Cylinder BSAI40X200 Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X200
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke200 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X200 Is Used

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Vertical Load Holding

Maintains vertical workpieces at any midpoint elevation with a 900 N static hold, preventing gravity-induced drops during air pressure loss.

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Machining Position Lock

Secures a part rigidly in a specific stroke position for drilling or milling, ensuring the workpiece does not shift under vibration.

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Emergency Stop Hold

Arrests movement and holds the load safely in place anywhere along the 200 mm travel when the pneumatic system is unexpectedly de-energized.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X200 the Right Clamp-Lock?

Select this 40 mm bore model when an application requires intermediate stroke holding that a stroke-end lock (like SAIL) cannot provide; if locking is entirely unnecessary, a plain SAI cylinder suffices. If your load demands greater clamping security, stepping up to the 50 mm bore yields a 1400 N holding force and 982 N thrust, whereas dropping to the 32 mm bore reduces the hold to 600 N.

When integrating this cylinder, note that the clamp locks only after the rod has completely stopped and cannot act as a brake for a moving load. It must be unlocked with balanced air pressures on both sides of the piston to prevent the rod from jumping abruptly. This single-rod configuration accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts, uses PT port threads, and lacks a standard sensor magnet.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X200 FAQ

The BSAI40X200 provides a static holding force of 900 N. The spring-applied clamp engages at any position along the 200 mm stroke to hold the load securely without requiring continuous live air pressure.

The clamp must be released by applying air to the G1/8 enclasp port only after the pressures on both sides of the piston are balanced. If pressures are not balanced, the rod can move abruptly upon unlocking, so an external safety measure is required for human-safe applications.

Related AirTAC Lock & Standard Cylinders

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