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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X25S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X25S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 25mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke25 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X25S

The AirTAC BSAI40X25-S is a double-acting ISO 15552 profile cylinder equipped with a spring-applied, air-released clamp-lock. It delivers 628N of thrust at 0.5MPa and features a single carbon steel rod with an M12x1.25 thread. The integrated enclasp mechanism grips the rod securely at any position along its 25mm travel, providing a documented static holding force of 900N. A -S magnet is included for position sensing.

It is vital to distinguish this 900N holding force from the cylinder thrust; the clamp secures a static load, whereas thrust dictates movement capability. The clamp operates via a third G1/8 enclasp port and locks only after the piston has completely stopped, meaning it cannot brake a moving rod. Furthermore, the variable air cushion at the stroke ends only decelerates the piston and does not contribute to the holding force.

Airtac BSAI Locking Clamp Cylinder BSAI40X25S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X25S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke25 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X25S Is Used

vertical_align_center

Vertical Load Holding

Maintains a 900N vertical load at any intermediate height without relying on continuous air pressure.

lock

Power Loss Arrest

Spring-applied clamp instantly engages upon air loss to freeze the rod exactly where it stopped.

precision_manufacturing

Machining Position Hold

Secures the workpiece firmly in a specific intermediate position for precise drilling or inspection.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X25S the Right Clamp-Lock?

Choose this 40mm bore model when you need to arrest a load mid-stroke rather than just at the end positions, a scenario where a plain SAI cylinder or a stroke-end-only SAIL lock falls short. If your load requires less holding power, stepping down to the 32mm bore reduces the holding force to 600N and thrust to 402N at 0.5MPa. Conversely, heavier loads justify upgrading to the 50mm bore for 1400N holding force and 982N thrust.

This BSAI40X25-S configuration includes PT tapered ports and a -S magnet compatible with CMSE reed and DMSE solid-state sensors. It supports Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts. For safe operation, always balance the air pressure on both sides of the piston before unlocking to prevent abrupt rod jumps, and add an independent safety measure for human-safety-critical applications.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X25S FAQ

The integrated enclasp clamp provides a static holding force of 900N. It holds the load at any position along the stroke, but only engages after the cylinder has stopped moving.

Unlike SAIL which only locks at stroke ends, this BSAI locks anywhere. To unlock safely, balance air pressure on both sides of the piston via the G1/8 enclasp port to prevent the rod from jumping abruptly.

Related AirTAC Lock & Standard Cylinders

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