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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI63X125

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI63X125 is a genuine double-acting ISO 15552 cylinder with a Ø63mm bore, 125mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 2200 N.

  • BoreØ63 mm
  • Stroke125 mm
  • Cylinder portG3/8
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM16×1.5
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About the Airtac BSAI Locking Clamp Cylinder BSAI63X125

The AirTAC BSAI63X125 is a double-acting ISO 15552 profile cylinder featuring a built-in spring-applied, air-released clamp-lock. It delivers 1559 N of thrust at 0.5 MPa and firmly grips the 20 mm piston rod at any position along its 125 mm travel, providing a static holding force of 2200 N. Unlike standard cylinders, this enclasp mechanism retains the load without requiring live air pressure. It is critical to distinguish this holding force from thrust: the 2200 N rating dictates how much static load the clamp resists, whereas the 1559 N thrust drives the motion.

The integrated variable air cushion only decelerates the piston near the stroke ends to reduce impact; the clamp itself is what secures the load. Operation requires a 0.15-0.7 MPa pressure range and a separate G1/8 enclasp port to release the lock. Because the clamp engages only after the rod has completely stopped, it cannot function as a dynamic brake. Furthermore, pressure must be balanced across the piston before unlocking to prevent the rod from jumping abruptly.

Airtac BSAI Locking Clamp Cylinder BSAI63X125 Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI63X125
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ63 mm
Stroke125 mm
TypeSingle rod (BSAI), double acting
Cylinder portG3/8
Rod threadM16×1.5
Lock typeSpring-applied, air-released clamp (any position)
Static holding force2200 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

2200 N
static holding force (Ø63 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø63mm)

PressurePush forcePull force
0.5 MPa1559 N1402 N
0.7 MPa (max)2182 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (2200 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI63X125 Is Used

vertical_align_center

Vertical Axis Holding

Prevents gravity-driven drops on vertical actuators by clamping the rod securely at any intermediate position during an air loss event.

precision_manufacturing

Machining Position Lock

Freezes the workpiece at a precise mid-stroke location for machining or inspection, ensuring the rod does not shift under lateral cutting forces.

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Mid-Stroke Safety Stop

Provides emergency load holding anywhere in the 125 mm travel, though independent safety measures are required if human safety is at risk.

Is the Airtac BSAI Locking Clamp Cylinder BSAI63X125 the Right Clamp-Lock?

Choose this 63 mm bore when a load needs to be held mid-stroke rather than just at the end. If 1559 N of thrust or 2200 N of holding capacity is insufficient, step up to the 80 mm bore, which provides 2513 N of thrust and 3600 N of holding force. Conversely, lighter duties can use the 50 mm bore (982 N thrust, 1400 N hold). This model is preferred over a SAIL cylinder when you need a lock anywhere in the travel rather than only at the stroke end. If no intermediate holding is required, a plain SAI cylinder suffices.

For replacements, verify the single-rod configuration, 125 mm stroke, and PT-threaded 3/8 cylinder ports. The 20 mm rod with an M16x1.5 thread offers good side-load resistance, but external guidance is recommended for unsupported loads. The mounting interface accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 brackets. As this unit lacks the -S magnet option, position sensing via AirTAC CMSE or DMSE switches is not supported.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI63X125 FAQ

The clamp-lock provides a static holding force of 2200 N. It is spring-applied and grips the rod bidirectionally at any position, but it only engages after the cylinder has stopped moving.

The lock is released by applying air pressure to the dedicated G1/8 enclasp port. To prevent the rod from jumping, the air pressures on both sides of the piston must be balanced before unlocking, ensuring the cylinder has stopped completely.

Related AirTAC Lock & Standard Cylinders

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