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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI63X450

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI63X450 is a genuine double-acting ISO 15552 cylinder with a Ø63mm bore, 450mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 2200 N.

  • BoreØ63 mm
  • Stroke450 mm
  • Cylinder portG3/8
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM16×1.5
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About the Airtac BSAI Locking Clamp Cylinder BSAI63X450

The AirTAC BSAI63X450 is a double-acting ISO 15552 profile cylinder equipped with a spring-applied, air-released clamp-lock mechanism. It delivers 1559 N of push thrust and 1402 N of pull thrust at 0.5 MPa. Unlike a plain SAI cylinder, this model features a bidirectional enclasp gripper that clamps the 20 mm piston rod to hold a static load at any position along its 450 mm travel, providing a documented static holding force of 2200 N. Remember that this holding force is a separate quantity from the cylinder thrust; you must size the clamp capacity against your static load, not the pneumatic push force.

The clamp operates via a dedicated G1/8 enclasp port and requires a balanced air pressure of 0.15-0.7 MPa to release safely. It is critical to understand that the variable air cushion at the stroke ends only decelerates the piston; it does not hold the load. The clamp itself locks only after the cylinder has completely stopped, meaning it cannot brake a moving rod. Furthermore, the lock must be released with balanced pressures on both sides of the piston, or the rod may jump abruptly.

Airtac BSAI Locking Clamp Cylinder BSAI63X450 Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI63X450
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ63 mm
Stroke450 mm
TypeSingle rod (BSAI), double acting
Cylinder portG3/8
Rod threadM16×1.5
Lock typeSpring-applied, air-released clamp (any position)
Static holding force2200 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

2200 N
static holding force (Ø63 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø63mm)

PressurePush forcePull force
0.5 MPa1559 N1402 N
0.7 MPa (max)2182 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (2200 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI63X450 Is Used

vertical_align_center

Vertical Axis Mid-Stroke Hold

Secures a vertical payload at any point in the 450 mm travel, preventing gravity-driven drops during operation without relying on continuous air pressure.

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Emergency Power Loss Hold

The spring-applied clamp engages automatically when air pressure drops, safely freezing the rod position anywhere along the stroke during an unexpected outage.

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Machining Position Lock

Locks the workpiece firmly in a specific intermediate position for machining or inspection, ensuring the 2200 N holding force resists external vibrations.

Is the Airtac BSAI Locking Clamp Cylinder BSAI63X450 the Right Clamp-Lock?

Choose this 63 mm bore when a standard SAI cylinder cannot hold a load mid-stroke and a SAIL stroke-end lock is insufficient. If your application only requires holding at the fully extended or retracted position, a SAIL model is simpler; if you need to secure a load anywhere in the 450 mm travel, this BSAI is the correct choice. If you need less force, stepping down to a 50 mm bore gives 982 N push thrust and 1400 N holding force. If your load is heavier, an 80 mm bore provides 2513 N thrust and 3600 N holding force. Because this stroke is 450 mm, the 20 mm rod and M16x1.5 thread provide good side-load resistance, but an external guide is still recommended for unsupported lengths.

For a safe drop-in replacement, match the single-rod configuration, 63 mm bore, 450 mm stroke, and PT threaded ports. The 3/8 cylinder ports and G1/8 enclasp port must be plumbed correctly. This model accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts. It lacks a standard magnet, so CMSE or DMSE sensors cannot be used without modification. Always ensure the cylinder has stopped before engaging the clamp, and add an independent safety measure for human-safety-critical loads.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI63X450 FAQ

The BSAI63X450 provides a static holding force of 2200 N. This bidirectional clamp can secure the load at any position along the 450 mm stroke, but it only engages after the cylinder has stopped moving and cannot be used as a braking device.

The clamp uses a G1/8 enclasp port and requires balanced air pressure between 0.15 and 0.7 MPa to release. You must balance the pressure on both sides of the piston before unlocking; otherwise, the rod may move abruptly. An independent safety measure is required for human-safety-critical applications.

Related AirTAC Lock & Standard Cylinders

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