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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI80X150S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI80X150S is a genuine double-acting ISO 15552 cylinder with a Ø80mm bore, 150mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 3600 N.

  • BoreØ80 mm
  • Stroke150 mm
  • Cylinder portG3/8
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM20×1.5
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About the Airtac BSAI Locking Clamp Cylinder BSAI80X150S

The AirTAC BSAI80X150-S is a double-acting ISO 15552 extruded aluminum profile cylinder with a built-in spring-applied, air-released clamp-lock. It secures the 25 mm carbon steel piston rod at any point along its 150 mm travel, providing a static holding force of 3600 N. Because it is a single-rod design, the practical thrust is 3518 N at 0.7 MPa extending and 2268 N retracting. Buyers must distinguish between this 3600 N holding force and the cylinder thrust: the clamp resists the static load, while thrust dictates the moving force, so size the hold against the load weight, not the push capability.

This unit includes a -S magnet for CMSE reed and DMSE solid-state sensors housed in the dual-side sensor grooves. The lock is bidirectional and engages only after the rod stops, meaning it cannot brake a moving load. A third G1/8 PT enclasp port releases the clamp when air pressure is balanced across the piston, preventing abrupt rod jumps upon unlock. Remember that the adjustable air cushions only decelerate the piston near stroke ends; they do not hold the load.

Airtac BSAI Locking Clamp Cylinder BSAI80X150S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI80X150S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ80 mm
Stroke150 mm
TypeSingle rod (BSAI), double acting
Cylinder portG3/8
Rod threadM20×1.5
Lock typeSpring-applied, air-released clamp (any position)
Static holding force3600 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

3600 N
static holding force (Ø80 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa (max)3519 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (3600 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI80X150S Is Used

vertical_align_center

Vertical Axis Load Holding

Secures a raised vertical payload at any height along the travel, preventing gravity-driven drops during an air pressure loss.

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Mid-Stroke Safety Lock

Holds a workpiece securely at an intermediate position for safe operator access or machining without relying on pneumatic pressure.

precision_manufacturing

Inspection Positioning

Locks the rod rigidly at a precise inspection station point, ensuring the part remains completely stationary during quality checks.

Is the Airtac BSAI Locking Clamp Cylinder BSAI80X150S the Right Clamp-Lock?

Choose this 80 mm bore when a 50 mm bore (982 N thrust, 1400 N hold) lacks sufficient holding capacity, but a 100 mm bore (3927 N thrust, 5500 N hold) is oversized. Select BSAI over a SAIL model when you need the rod gripped at an arbitrary mid-stroke position rather than solely at the stroke end. If the application only requires end-of-stroke positioning without intermediate holding, a plain SAI cylinder is adequate.

For safe operation, the clamp locks after the cylinder halts and requires balanced pressure to unlock safely; human-safety-critical applications need an independent external measure. This BSAI80X150-S features PT port threads, a 3/8 cylinder port, a separate G1/8 enclasp port, and accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, or TCM2 mounts. The M20x1.5 rod thread on the 25 mm rod handles high side loads well, though long unsupported strokes over 300 mm still need an external guide.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI80X150S FAQ

The clamp-lock provides a static holding force of 3600 N. It engages via a spring to hold the rod bidirectionally at any position, but only after the cylinder has stopped moving.

The lock is released by applying air to the separate G1/8 enclasp port, but only after the air pressures on both sides of the piston are balanced. If pressures are unbalanced, the rod can jump abruptly upon release.

Related AirTAC Lock & Standard Cylinders

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