This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL20X260CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL20X260CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA
The AirTAC Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA is a double-acting aluminum-barrel mini round cylinder with a Ø20mm bore and 260mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL20X260CA, which matches its bore, stroke, force and mounting.
- BoreØ20 mm
- Stroke260 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM8×1.25
- StatusDiscontinued → MBL20X260CA
About the Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA
The AirTAC MAL20X260CA is a discontinued double-acting aluminum mini round cylinder with a 20mm bore and 260mm stroke. It delivers 157N of push force and 132N of pull force at 0.5MPa. AirTAC replaced this legacy unit with the MBL20X260CA, a drop-in alternative retaining the exact bore, stroke, port size, and CA mounting interface.
This SKU features a CA pivot back cover that swings on a pin to accommodate arcing loads. Unlike the threaded covers on this MAL, the MBL replacement uses a riveted rolling-packed body. Because this specific configuration lacks an -S magnet, it cannot accept a position sensor. The internal fixed rubber bumper softens end-of-stroke impacts but does not lock the rod.
Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA Technical Specifications
| Model | Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL20X260CA |
| Bore size | Ø20 mm |
| Stroke | 260 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M8×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL20X260CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø20mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 157 N | 132 N |
| 0.7 MPa | 220 N | — |
| Max (@1.0 MPa) | 32 kgf | |
The MBL20X260CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 20 | Bore size in mm (20/25/32/40). |
| ×260 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA Is Used
Textile Loom Guide
Actuates a thread tensioning guide arm in a textile loom, using the CA pivot to absorb the mechanism's lateral sway during 260mm travel.
Package Deflector Arm
Pushes small corrugated boxes on a packaging conveyor where the 157N force is sufficient to deflect light items into a sorting lane.
PCB Edge Conveyor
Moves an edge-clamping fixture on a PCB routing machine, benefiting from the compact 20mm profile in tight electronic assembly spaces.
Replacing the Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA with MBL20X260CA
To replace the MAL20X260CA, order the MBL20X260CA. Verify your port mapping (G1/8) and rod-end thread (M8x1.25) match your existing fittings. The CA pivot back cover is essential if your mechanism requires arcing movement rather than rigid restraint. If you need position sensing, you must upgrade to an MBL20X260CAS model, which shifts you from the legacy CS1-M/DS1-M switches to the current CMSG/DMSG/EMSG sensor family. If a cushion is required for the 260mm travel, step up to the MBLC20X260CA for adjustable air cushioning, as the MAL only offers a fixed rubber bumper.
At 157N push force (0.5MPa), this 20mm bore is the smallest available. If your application requires more power, step up to the 25mm bore (245N push). For a 260mm stroke, the 8mm rod is highly susceptible to bending under side loads; always use an external guide rail or ensure the CA clevis is perfectly aligned to prevent premature seal wear. A plain MBL does not hold its load if air pressure drops, so add an external rod lock for vertical applications.
Upgrade checklist
- ✓ Order the MBL20X260CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL20X260CA instead of this discontinued model.
Airtac MAL20 Aluminum Alloy Mini Cylinder MAL20X260CA FAQ
Yes, the MAL20X260CA is discontinued. The exact drop-in replacement is the AirTAC MBL20X260CA, which matches the 20mm bore, 260mm stroke, G1/8 port, and CA pivot mounting. You will need to transition from the MAL's threaded covers to the MBL's riveted rolling-packed body.
At 0.5MPa it provides 157N push and 132N pull force; at 0.7MPa push is 220N, with a theoretical maximum of 32kgf at 1.0MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor; legacy CS1-M/DS1-M switches will not function here.
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Drop-in Upgrade
The MBL20X260CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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