This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X100-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X100-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 100mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X100-CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke100 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X100-CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM
The AirTAC MAL25X100-CM is a discontinued compact double-acting aluminum mini round cylinder. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, 100 mm stroke, and a CM round-end back cover. AirTAC replaced this legacy unit with the MBL25X100-CM, a drop-in upgrade retaining the exact same bore, stroke, output force, G1/8 port, and mounting interface.
Because this specific SKU lacks an -S magnet, it cannot support any position sensing. The original MAL body relies on threaded front and back covers, whereas the modern MBL replacement uses a riveted rolling-packed body for faster production. Both designs use a fixed rubber bumper for end-of-stroke damping, but if you need an adjustable air cushion, you must step up to the current MBLC line.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X100-CM |
| Bore size | Ø25 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X100-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X100-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×100 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM Is Used
Print Head Wiper
Actuates a 245 N cleaning blade across an industrial inkjet print head, using the 100 mm stroke to clear debris without over-stressing the frame.
Carton Flap Folder
Drives a mechanical flap-folding arm on a small packaging conveyor, relying on the CM round-end cover to pivot smoothly during the 100 mm travel.
Parts Ejector
Pushes lightweight plastic injection-molded parts out of a tight mold cavity, utilizing the compact 25 mm aluminum body to fit within the press structure.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM with MBL25X100-CM
To replace the MAL25X100-CM, order the MBL25X100-CM. Verify your 25 mm bore, 100 mm stroke, G1/8 port, and CM round-end back cover. Since this SKU has no -S magnet, it cannot accept a sensor; if you need position feedback, order the MBL25X100S-CM and upgrade to the current CMSG, DMSG, or EMSG switch family, as the older CS1-M and DS1-M sensors are obsolete. The plain bumper does not hold the load if air pressure drops, so add an external rod lock or pilot-operated check valve for safety.
When sizing, check the neighboring bores: step down to a 20 mm bore for 157 N push, or step up to a 32 mm bore for 402 N push at 0.5 MPa. At 100 mm stroke, the 10 mm carbon-steel rod with 20 um hard chrome plating handles moderate loads well, but the self-lubricating front-cover bearing guide has low side-load tolerance, so keep the linkage moving purely linearly.
Upgrade checklist
- ✓ Order the MBL25X100-CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X100-CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X100-CM FAQ
Yes, the MAL25X100-CM is discontinued. The exact drop-in replacement is the MBL25X100-CM, which matches the 25 mm bore, 100 mm stroke, G1/8 port, and CM round-end cover. The MBL upgrades the body to a riveted rolling-packed design while keeping the same output force.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N. The theoretical maximum force is 50 kgf at 1.0 MPa.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X100-CM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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