This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X105CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X105CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 105mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X105CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke105 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X105CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA
The AirTAC MAL25X105CA is a discontinued compact double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X105CA, which matches the 25 mm bore, 105 mm stroke, G1/8 port, and CA pivot mounting. The legacy MAL uses a threaded front and back cover assembly, whereas the current MBL features a riveted rolling-packed body for equally robust performance.
This specific SKU lacks a built-in magnet, meaning it cannot support position sensing. If detection is needed on the replacement, you must specify an -S model and note that the older CS1-M or DS1-M switches are replaced by the modern CMSG, DMSG, or EMSG sensor families. The bore utilizes a heterogeneous two-way seal that retains grease, paired with a self-lubricating front-cover bearing guide to support the Ø10 mm carbon-steel rod with 20 µm hard-chrome plating.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X105CA |
| Bore size | Ø25 mm |
| Stroke | 105 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X105CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X105CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×105 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA Is Used
Pouch Packaging Diverter
Uses the 245 N push force at 0.5 MPa to deflect filled pouches on a packaging line, with the CA pivot absorbing the slight arcing motion of the routing arm.
PCB Router Clamp
Secures small printed circuit board panels during routing, relying on the 206 N pull force to retract the compact 25 mm body out of the tight work cell.
Tray Stacker Pusher
Indexes empty plastic trays into a filling station, where the 105 mm stroke provides the exact travel needed without consuming excessive vertical space.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA with MBL25X105CA
To replace this discontinued actuator, order the MBL25X105CA. Confirm the 105 mm stroke, the default PT tapered port thread, and the CA pivot back cover, which swings on a pin to accommodate arcing loads. Because this stroke is over 300 mm, the small Ø10 mm rod has limited side-load tolerance; ensure an external guide supports the load to prevent rod bending. If you need to step down, the 20 mm bore offers 157 N push at 0.5 MPa. Stepping up to the 32 mm bore provides 402 N push at 0.5 MPa.
The fixed rubber bumper on this cylinder softens the end of stroke but is not an adjustable cushion; for adjustable air cushioning, specify the MBLC series on the current line. A plain MAL or MBL does not hold its position when air is lost—the rod will drift. For a held load, install an external rod lock or a pilot-operated check valve.
Upgrade checklist
- ✓ Order the MBL25X105CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X105CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X105CA FAQ
Yes, the MAL25X105CA is discontinued. The exact drop-in replacement is the MBL25X105CA, offering the same 25 mm bore, 105 mm stroke, G1/8 port, and CA pivot mounting.
At 0.5 MPa it provides 245 N push and 206 N pull. At 0.7 MPa it pushes 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa.
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The MBL25X105CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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