This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X10CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X10CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 10mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X10CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke10 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X10CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM
The AirTAC MAL25X10CM is a discontinued compact double-acting aluminum mini round cylinder, delivering 245 N of push force at 0.5 MPa. The exact drop-in replacement is the MBL25X10CM, which matches the 25 mm bore, 10 mm stroke, G1/8 port, and CM round-end back cover.
This legacy MAL unit features a threaded front and back cover assembly, whereas the modern MBL utilizes a riveted rolling-packed body. Because this specific SKU lacks the -S magnet suffix, it cannot accommodate a position sensor. The bore uses a heterogeneous two-way grease-retaining seal alongside a self-lubricating front-cover bearing guide.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X10CM |
| Bore size | Ø25 mm |
| Stroke | 10 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X10CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X10CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×10 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM Is Used
PCB Router Z-Axis
Drives a short 10 mm plunge on a light-duty PCB routing spindle, utilizing the 245 N push force to cleanly cut 1.6 mm thick boards.
Connector Taping Press
Actuates a crimp head over electronic wire connectors, where the compact 25 mm aluminum body fits inside a dense wiring harness fixture.
Carton Flap Folder
Pushes minor carton flaps closed on a packaging line, relying on the CM round-end back cover to self-align during the rapid 10 mm stroke.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM with MBL25X10CM
To replace the MAL25X10CM, order the MBL25X10CM and reuse your existing PT port fittings and CM round-end mounting hardware. If your application requires position detection, you must upgrade to an MBL25X10CMS to use the current CMSG, DMSG, or EMSG switches, as this legacy non-magnet SKU cannot take a sensor. For lighter duty, step down to the 20 mm bore (157 N push at 0.5 MPa); for higher force, step up to the 32 mm bore (402 N push at 0.5 MPa). Note that the fixed rubber bumper softens end-of-stroke impact but does not lock the rod; if you need to hold a load vertically without air, add an external rod lock. If your application requires adjustable end-cushioning, specify the MBLC variant on the current line.
Upgrade checklist
- ✓ Order the MBL25X10CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X10CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10CM FAQ
Yes, the MAL25X10CM is discontinued. The exact drop-in replacement is the MBL25X10CM, which offers the same 25 mm bore, 10 mm stroke, 245 N push force at 0.5 MPa, G1/8 port, and CM round-end cover.
At 0.5 MPa, the 25 mm bore provides 245 N push and 206 N pull force, reaching 343 N push at 0.7 MPa, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X10CM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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