This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X10SU — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X10SU in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 10mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X10SU, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke10 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X10SU
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU
The AirTAC MAL25X10SU is a discontinued compact double-acting aluminum mini round cylinder. Delivering 245 N of push force at 0.5 MPa, it uses a G1/8 port and a rigid U flat-end back cover. AirTAC replaced this EOL unit with the MBL25X10SU, a drop-in alternative retaining the exact 10mm stroke, 50 kgf max theoretical force, and M10x1.25 rod thread.
This legacy unit features a Ø10 mm carbon-steel rod with 20 µm hard chrome plating and a self-lubricating front-cover bearing guide. Its heterogeneous two-way seal retains grease for long life. The original threaded front and back covers are upgraded to a riveted rolling-packed body on the MBL. Furthermore, the -S magnet on this MAL works with older CS1-M / DS1-M switches, whereas the MBL replacement uses current CMSG / DMSG / EMSG sensors.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X10SU |
| Bore size | Ø25 mm |
| Stroke | 10 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X10SU carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X10SU produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×10 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU Is Used
Electronic Component Testing
Provides 245 N of push force at 0.5 MPa to actuate small test probes onto PCB pads, utilizing the 10mm stroke for rapid, short-travel contact cycles.
Semiconductor Pick-and-Place
Drives a tiny vacuum gripper for silicon die transfer, where the 25mm bore and rigid U flat-end rear mount ensure precise vertical alignment in tight machine bays.
Pharmaceutical Vial Sorting
Uses its 206 N pull force at 0.5 MPa to retract a tiny deflector gate, routing lightweight glass vials down the correct packaging lane at high speeds.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU with MBL25X10SU
To replace the MAL25X10SU, order the MBL25X10SU and verify your G1/8 port tubing and M10x1.25 rod attachments. The U flat-end back cover provides a rigid rear mount, so ensure your frame is square. Because this SKU includes the -S magnet, note that your existing CS1-M / DS1-M sensors will need upgrading to CMSG / DMSG / EMSG switches to fit the MBL body.
With a short 10mm stroke, side-load bending is negligible, but the fixed rubber bumper means end-of-travel impact is firm. If your application requires a softer stop, the current MBLC series offers an adjustable air cushion. For sizing flexibility, stepping down to the 20mm bore yields 157 N push at 0.5 MPa, while stepping up to the 32mm bore provides 402 N push. Note that a plain MBL cannot hold a load if air pressure drops; use an external rod lock for position holding.
Upgrade checklist
- ✓ Order the MBL25X10SU (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X10SU instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X10SU FAQ
Yes, the MAL25X10SU is discontinued. The exact drop-in replacement is the MBL25X10SU, which matches the 25mm bore, 10mm stroke, G1/8 port, and U flat-end back cover. You will need to update your sensors from CS1-M / DS1-M to CMSG / DMSG / EMSG switches.
The 25mm bore provides 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. It operates at speeds of 30-800 mm/s and uses a fixed rubber bumper.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X10SU replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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