This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X145SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X145SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 145mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X145SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke145 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X145SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA
The AirTAC MAL25X145SCA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 145mm stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa, operating on a G1/8 port. AirTAC ended this series, but the MBL25X145SCA is the exact drop-in replacement. It matches the bore, stroke, force, port size, and CA pivot mounting, so you can swap it without altering your machine.
This specific SKU includes a -S magnet and a CA pivot back cover. The magnet enabled position detection with older CS1-M or DS1-M switches, but the MBL replacement shifts to the modern CMSG, DMSG, or EMSG sensor family. The original MAL features threaded front and back covers, whereas the upgraded MBL uses a riveted rolling-packed body. Both designs share the same compact footprint and fixed rubber bumper for end-of-stroke absorption.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X145SCA |
| Bore size | Ø25 mm |
| Stroke | 145 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X145SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X145SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×145 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA Is Used
Textile Loom Tensioning
Provides 245N of push at 0.5MPa to maintain thread tension guide arms, using the CA pivot to swing smoothly and compensate for loom vibration.
Pivot Diverter Gate
Swings a lightweight routing flap on a packaging conveyor, where the 206N pull force easily retracts the 10mm rod against the gate's spring resistance.
Carton Flap Folder
Folds small corrugated carton flaps in a tight space, relying on the 145mm stroke to clear the product before the fixed rubber bumper stops the rod.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA with MBL25X145SCA
To replace the MAL25X145SCA, order the MBL25X145SCA. Verify your 25mm bore, 145mm stroke, G1/8 port, and the CA pivot clevis mounting. Because this SKU has the -S magnet, remember that your legacy CS1-M or DS1-M switches will not fit the new body; you must upgrade to CMSG, DMSG, or EMSG sensors. The MAL uses a fixed rubber bumper, so if your application needs adjustable end-cushioning to prevent shock at the end of the 145mm travel, step up to the MBLC variant on the current line.
If you need to resize, the 20mm bore neighbor provides 157N push at 0.5MPa, while the 32mm bore neighbor offers 402N push at 0.5MPa. At 145mm of stroke, the 10mm carbon-steel rod has low side-load tolerance. The CA pivot back cover allows the cylinder body to swing on a pin to absorb arcing loads, which helps prevent rod bending. Note that a plain cylinder does not hold its load if air pressure drops; use an external rod lock or pilot-operated check valve for fail-safe positioning.
Upgrade checklist
- ✓ Order the MBL25X145SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X145SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X145SCA FAQ
Yes, the MAL series is discontinued. The exact drop-in replacement is the MBL25X145SCA, which matches the 25mm bore, 145mm stroke, G1/8 port, CA pivot, and 245N push force. You will need to upgrade your sensors because the -S magnet on the MBL works with CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M models.
The 25mm bore delivers 245N push and 206N pull at 0.5MPa. At 0.7MPa, the push force is 343N. The maximum theoretical force is 50kgf at 1.0MPa. It operates at 30-800mm/s with a fixed rubber bumper for end-of-stroke absorption.
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Drop-in Upgrade
The MBL25X145SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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