This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X160-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X160-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 160mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X160-CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke160 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X160-CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM
The AirTAC MAL25X160-CM is a discontinued compact double-acting aluminum mini round cylinder. Delivering 245 N of push force and 206 N of pull force at 0.5 MPa, it features a 25 mm bore, 160 mm stroke, and a G1/8 port. The exact drop-in replacement is the MBL25X160-CM, which matches the bore, stroke, output force, port size, and CM round-end mounting.
This legacy MAL unit features threaded front and back covers, whereas the current MBL replacement uses a riveted rolling-packed body. Because this specific SKU lacks an -S magnet, it cannot support a position sensor. The rod is 10 mm carbon steel with 20 µm hard chrome plating, guided by a self-lubricating front-cover bearing and a heterogeneous two-way seal that retains grease.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X160-CM |
| Bore size | Ø25 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X160-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X160-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM Is Used
Pouch Sealing Jaws
Drives the pivoting sealing jaws on vertical form-fill-seal packaging machines, utilizing the 245 N push force at 0.5 MPa to crimp multi-layer film bags.
PCB Router Gating
Actuates the entry gate on a selective soldering line, relying on the 160 mm stroke to index printed circuit boards into the routing station.
Carton Flap Folder
Folds minor flaps on small pharmaceutical carton erectors, where the compact 25 mm aluminum body fits within tight machine guarding.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM with MBL25X160-CM
To replace the MAL25X160-CM, order the MBL25X160-CM. Verify your 10 mm rod-end thread (M10x1.25) and the default PT tapered port thread. The CM round-end back cover on this unit is designed for arcing or pivoting load paths. If you need position sensing, note that the current MBL line requires an -S magnet and uses CMSG, DMSG, or EMSG switches rather than the older CS1-M/DS1-M family. If you need adjustable end-of-stroke cushioning instead of the fixed rubber bumper found here, step up to the MBLC variant.
For sizing alternatives, stepping down to the 20 mm bore yields 157 N push force at 0.5 MPa, while stepping up to the 32 mm bore provides 402 N. At 160 mm of stroke, the 10 mm rod has limited side-load tolerance; use an external guide rail or ensure the CM pivot absorbs radial stress. A plain cylinder drifts when air is lost, so add an external rod lock for vertical loads.
Upgrade checklist
- ✓ Order the MBL25X160-CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X160-CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM FAQ
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL25X160-CM. It offers the same 25 mm bore, 160 mm stroke, G1/8 port, and CM round-end mounting. The MBL upgrades the body to a riveted rolling-pack design and supports CMSG/DMSG/EMSG sensors if you add an -S magnet.
At 0.5 MPa, push force is 245 N and pull force is 206 N. At 0.7 MPa, push is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X160-CM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
Request a Quote (Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-CM → MBL25X160-CM)
Tell us the quantity and destination — we quote the drop-in MBL25X160-CM replacement with price, stock and lead time, usually within 7-8 hours.