This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X160-S-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X160-S-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 160mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X160-S-CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke160 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X160-S-CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM
The AirTAC MAL25X160-S-CM is a discontinued double-acting aluminum mini round cylinder featuring a 25mm bore and 160mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. Because this legacy series has reached end-of-life, AirTAC replaced it with the MBL25X160-S-CM. This MBL upgrade is a true drop-in replacement, matching the exact bore, stroke, output force, G1/8 port, and mounting interface so you can swap it without altering the machine layout.
This specific SKU includes a built-in magnet (-S) for position sensing and a CM round-end back cover. The original MAL relied on threaded front and back covers on the barrel, whereas the modern MBL utilizes a riveted rolling-packed body for structural rigidity. Furthermore, the MAL -S magnet interfaces with legacy CS1-M or DS1-M reed switches; upgrading to the MBL means transitioning to the current CMSG, DMSG, or EMSG sensor family. Internally, a heterogeneous two-way seal retains grease, and the carbon-steel rod has 20 um hard-chrome plating running through a self-lubricating front-cover bearing guide.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X160-S-CM |
| Bore size | Ø25 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X160-S-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X160-S-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM Is Used
PCB Conveyor Diverter
Ideal for routing populated printed circuit boards on a 160mm stroke diverter gate, utilizing the 245N push force at 0.5 MPa to slide lightweight trays without damaging components.
Semiconductor Wafer Handling
Provides reliable ejection of empty wafer transport trays from a test socket, where the CS1-M sensor (on MAL) or CMSG sensor (on MBL) confirms the full 160mm retraction position.
Small Carton Flap Folder
Folds secondary packaging flaps on compact cartoning lines, where the CM round-end pivot accommodates slight mechanical misalignment during the 160mm travel.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM with MBL25X160-S-CM
To replace the MAL25X160-S-CM, order the MBL25X160-S-CM, ensuring you keep the CM round-end back cover and the -S magnet option. If you need to size down for a lighter task, the neighboring 20mm bore provides 157N of push at 0.5 MPa; if you require more power, stepping up to the 32mm bore yields 402N at 0.5 MPa. Because this is a 160mm stroke on a small 10mm rod, side-load tolerance is low, so utilize the CM round-end with a pivot knuckle to absorb arcing loads or add an external guide rail. Remember that the fixed rubber bumper softens end-of-stroke impacts but does not lock the rod, so a pilot-operated check valve is required to hold a load if air pressure drops. If your application demands adjustable end-cushioning, step up to the MBLC variant on the current line, as the MAL only offers a fixed bumper.
Upgrade checklist
- ✓ Order the MBL25X160-S-CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X160-S-CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X160-S-CM FAQ
Yes, the MAL25X160-S-CM is discontinued. The exact drop-in replacement is the MBL25X160-S-CM, which matches the 25mm bore, 160mm stroke, G1/8 port, CM round-end cover, and 50 kgf maximum force. You must upgrade your sensors, as the MBL uses CMSG/DMSG/EMSG switches instead of the legacy CS1-M/DS1-M reed switches.
The 25mm bore features a G1/8 port and a 10mm rod with an M10x1.25 thread. It generates 245N push and 206N pull at 0.5 MPa, 343N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. The operating pressure range is 0.1-1.0 MPa.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X160-S-CM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
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