This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X175-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X175-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 175mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X175-U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke175 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X175-U
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U
The AirTAC MAL25X175-U is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 175mm stroke. It delivers 245N push and 206N pull at 0.5 MPa, utilizing a G1/8 port and a rigid U flat-end back cover. AirTAC replaced this legacy unit with the MBL25X175-U, a drop-in alternative that matches the original bore, stroke, output force, port size, and mounting interface exactly.
Because this specific SKU lacks the -S magnet code, it cannot accept a position sensor. The original MAL features threaded front and rear covers, whereas the current MBL replacement uses a riveted rolling-packed body for faster assembly. Both designs rely on a fixed rubber bumper for end-of-stroke deceleration; if your application requires adjustable air cushioning, you must step up to the current MBLC line rather than ordering the standard MBL.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X175-U |
| Bore size | Ø25 mm |
| Stroke | 175 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X175-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X175-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×175 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U Is Used
PCB Conveyor Diverter
Pushes lightweight routing gates on a 245N budget at 0.5 MPa without over-stressing the 10mm rod.
Socket Test Handler
Cycles a 175mm stroke to lower an electrical test probe over semiconductor packages before actuation.
Carton Flap Folder
Folds small cardboard flaps on a packaging line where the rigid U flat-end cover keeps the mount perfectly square.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U with MBL25X175-U
To replace the MAL25X175-U, order the MBL25X175-U and verify your 25mm bore, 175mm stroke, G1/8 PT port, and flat-end U back cover. If your machine needs less force, step down to the 20mm bore (157N push at 0.5 MPa); if you need more power, step up to the 32mm bore (402N push at 0.5 MPa). Since this SKU has no -S magnet, you cannot mount a CS1-M or DS1-M sensor without changing the cylinder. At 175mm stroke, the 10mm carbon-steel rod handles normal loads, but a plain bumper does not hold the load if air pressure drops. For any side-load sensitivity, ensure the self-lubricating front-cover bearing guide is clean, and consider an external rod lock.
Upgrade checklist
- ✓ Order the MBL25X175-U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X175-U instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X175-U FAQ
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL25X175-U, which matches the 25mm bore, 175mm stroke, 245N force, G1/8 port, and U flat-end cover.
At 0.5 MPa it provides 245N push and 206N pull, reaching 343N push at 0.7 MPa with a 50 kgf maximum at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a CS1-M or DS1-M position sensor.
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Drop-in Upgrade
The MBL25X175-U replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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