This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X180CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X180CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 180mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X180CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke180 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X180CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA
The AirTAC MAL25X180CA is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 180mm stroke. It delivers 245N push and 206N pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X180CA, matching the same bore, stroke, output force, G1/8 port, and CA mounting.
This legacy unit features a CA pivot clevis back cover designed for arcing loads, alongside a fixed rubber bumper and a heterogeneous two-way grease-retaining piston seal. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. Upgrading to the riveted rolling-packed MBL body provides modern durability, though you must note the fixed bumper cannot hold a load if air pressure drops.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X180CA |
| Bore size | Ø25 mm |
| Stroke | 180 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X180CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X180CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×180 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA Is Used
Textile Loom Guide
Drives a 180mm yarn guide arm on a textile loom, using the 245N push force and CA pivot clevis to smoothly accommodate the arcing thread path.
Pouch Sorter Flap
Actuates a 25mm bore diverting flap on a compact pouch conveyor, where the 206N pull force reliably retracts the gate against product flow.
Carton Sealing Arm
Pivots a tape applicator head on a small carton sealer, relying on the fixed rubber bumper to absorb the 180mm stroke impact without marking the cardboard.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA with MBL25X180CA
To replace the MAL25X180CA, order the MBL25X180CA. Verify your 25mm bore, 180mm stroke, G1/8 port, and PT thread form. The CA pivot back cover swings on a pin for arcing loads, so ensure your mating bracket accommodates this clevis. Since this SKU has no -S magnet, it cannot support a sensor; if you need position detection, step up to an MBL25X180SCA and prepare to use the newer CMSG, DMSG, or EMSG switches instead of the legacy CS1-M/DS1-M.
If you need to adjust force, step down to the 20mm bore (157N push at 0.5 MPa) or up to the 32mm bore (402N push at 0.5 MPa). At 180mm of stroke, the 10mm carbon-steel rod has low side-load tolerance; use an external guide rail to prevent rod bending. The fixed rubber bumper softens end-of-stroke impact, but if you need adjustable cushioning, look to the current-line MBLC. A plain MBL cannot hold a load when air is lost.
Upgrade checklist
- ✓ Order the MBL25X180CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X180CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X180CA FAQ
Yes, the AirTAC MAL25X180CA is discontinued. The exact drop-in replacement is the MBL25X180CA, which matches the 25mm bore, 180mm stroke, CA pivot mounting, G1/8 port, and force output. The MBL upgrades the body to a riveted rolling-packed design.
The 25mm bore provides 245N push and 206N pull at 0.5 MPa, 343N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor.
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The MBL25X180CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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