This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X190CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X190CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 190mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X190CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke190 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X190CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA
The AirTAC MAL25X190CA is a discontinued double-acting aluminum mini round cylinder featuring a 25mm bore and 190mm stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa, making it suitable for compact medium-duty tasks. Because this legacy series is end-of-life, the direct drop-in replacement is the MBL25X190CA, offering the exact same bore, stroke, output force, G1/8 port, and CA pivot mounting.
This SKU includes a CA pivot back cover that swings on a pin to accommodate arcing loads, contrasting with rigid flat-end U covers. The original MAL body uses threaded front and back covers, whereas the current MBL replacement features a riveted rolling-packed body. Additionally, this specific model lacks a built-in magnet, meaning it cannot support any position sensing without mechanical modifications.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X190CA |
| Bore size | Ø25 mm |
| Stroke | 190 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X190CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X190CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×190 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA Is Used
Textile Loom Guide
Drives a thread guide arm through a 190mm arc, relying on the CA pivot to absorb lateral rod movement and the 245N force to tension the weave.
Pouch Sealing Gate
Actuates a packaging lane diverter for filled pouches, using the 206N pull force to retract the gate within tight machine frames.
Carton Flap Folder
Folds minor flaps on small cartons moving along a conveyor, fitting into compact spaces where a profile cylinder would be too bulky.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA with MBL25X190CA
To replace the MAL25X190CA, order the MBL25X190CA to retain the 245N push force at 0.5MPa, 10mm rod, M10x1.25 thread, and G1/8 port. If your application requires less force, stepping down to a 20mm bore yields 157N of push force, while stepping up to a 32mm bore provides 402N. Keep the CA clevis mounting if your mechanism requires angular rod alignment. Because this unit lacks an -S magnet, it cannot accept CS1-M or DS1-M sensors; if you need position feedback, select an MBL25X190SCA and transition to the current CMSG/DMSG/EMSG switch family.
With a 190mm stroke, the 10mm rod is susceptible to bending under side loads; use an external guide rail to prevent premature seal wear. The fixed rubber bumper softens end-of-stroke impacts but does not lock the rod, so add a pilot-operated check valve if you must hold a load during air loss. If end-speed damping is critical, upgrade to the MBLC25X190CA for an adjustable air cushion.
Upgrade checklist
- ✓ Order the MBL25X190CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X190CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA FAQ
Yes, the MAL25X190CA is discontinued. The exact drop-in replacement is the MBL25X190CA, which matches the 25mm bore, 190mm stroke, 245N push force at 0.5MPa, G1/8 port, and CA pivot mounting.
At 0.5MPa it provides 245N push and 206N pull force, 343N push at 0.7MPa, and a maximum theoretical force of 50kgf at 1.0MPa. Because this specific SKU lacks a magnet, it cannot accept CS1-M or DS1-M position sensors.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X190CA replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
Request a Quote (Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X190CA → MBL25X190CA)
Tell us the quantity and destination — we quote the drop-in MBL25X190CA replacement with price, stock and lead time, usually within 7-8 hours.