This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X200-U-FA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X200-U-FA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 200mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X200-U-FA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke200 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X200-U-FA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA
The AirTAC MAL25X200-U-FA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 200mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X200-U-FA, a drop-in upgrade sharing the exact same bore, stroke, output force, G1/8 port, and FA flange mounting. The original MAL features threaded front and rear covers, whereas the modern MBL utilizes a riveted rolling-packed body for enhanced structural integrity.
This specific SKU includes a U flat-end back cover for rigid rear mounting and an FA front flange for secure body anchoring. Because this configuration lacks the -S magnet suffix, it cannot accept a position sensor. Internally, a heterogeneous two-way seal retains grease while a self-lubricating front-cover bearing guide supports the Ø10mm carbon-steel rod, which is protected by 20µm hard chrome plating.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X200-U-FA |
| Bore size | Ø25 mm |
| Stroke | 200 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X200-U-FA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X200-U-FA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×200 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA Is Used
PCB Conveyor Diverter
Pushes small electronic packages laterally on a conveyor at 245N, where the 200mm stroke provides the exact travel distance needed to clear adjacent lanes.
Pick-and-Place Ejector
Ejects memory modules from a test socket with 206N pull force, utilizing the FA flange to rigidly mount the body against high cyclic rapid-fire vibrations.
Carton Flap Folder
Folds small cardboard flaps on a packaging line, where the compact 25mm aluminum body fits into tight transfer sections and the U flat-end rear resists back-pressure.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA with MBL25X200-U-FA
To replace the MAL25X200-U-FA, order the MBL25X200-U-FA. Verify your setup requires the FA front flange mounting and the U flat-end rigid back cover. The port thread is PT (tapered) at G1/8, and the rod-end thread is M10x1.25. Since this SKU has no -S magnet, it cannot support a sensor; if you need position detection, you must upgrade to an MBL25X200-S-U-FA and switch from the old CS1-M/DS1-M switches to the current CMSG/DMSG/EMSG family.
For sizing flexibility, stepping down to the 20mm bore yields 157N push force at 0.5 MPa, while stepping up to the 32mm bore provides 402N. Note that a plain MAL/MBL does not hold its load when air is lost; the rod drifts. The fixed rubber bumper only softens end-of-stroke impacts and is not a lock. If adjustable cushioning is required for this 200mm stroke, specify the MBLC variant on the current line. At 200mm, side-load tolerance is moderate; ensure the FA flange is securely anchored to prevent rod bending.
Upgrade checklist
- ✓ Order the MBL25X200-U-FA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X200-U-FA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA FAQ
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL25X200-U-FA, which matches the 25mm bore, 200mm stroke, G1/8 port, and FA flange. The MBL upgrades the body to a riveted rolling-packed design, replacing the older threaded covers.
At 0.5 MPa, it provides 245N push and 206N pull force. At 0.7 MPa, push is 343N, with a maximum theoretical force of 50kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet suffix, it cannot accept a position sensor.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X200-U-FA replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
Request a Quote (Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X200-U-FA → MBL25X200-U-FA)
Tell us the quantity and destination — we quote the drop-in MBL25X200-U-FA replacement with price, stock and lead time, usually within 7-8 hours.