This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X220CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X220CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 220mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X220CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke220 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X220CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA
The AirTAC MAL25X220CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 220mm stroke. It delivers 245N push and 206N pull at 0.5MPa, utilizing a fixed rubber bumper for end-of-stroke deceleration. The exact drop-in replacement is the MBL25X220CA, which matches the bore, stroke, port, and force exactly.
This CA variant features a pivot clevis back cover designed to swing on a pin, accommodating arcing loads rather than rigidly binding the assembly. The legacy MAL body uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Because this specific SKU lacks an -S magnet, it cannot support a position sensor.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X220CA |
| Bore size | Ø25 mm |
| Stroke | 220 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X220CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X220CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×220 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA Is Used
Textile Loom Guide
Drives a 220mm yarn guide arm with 245N push at 0.5MPa, using the CA pivot clevis to absorb the loom's rhythmic arcing motion without binding the rod.
Pallet Transfer Diverter
Swings a diverter gate across a compact conveyor line; the CA mount handles the lateral pivot while the G1/8 port matches existing 8mm tubing.
Carton Sorting Flap
Actuates a 220mm sorting flap at 30-800mm/s, where the fixed rubber bumper provides adequate end-stroke damping for lightweight cardboard routing.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA with MBL25X220CA
To replace the MAL25X220CA, order the MBL25X220CA to retain the 220mm stroke, G1/8 port, and CA pivot mount. If you need position sensing on the new cylinder, you must step up to an MBL25X220CAS model, which transitions from the old CS1-M/DS1-M switches to the current CMSG/DMSG/EMSG sensor family. If your load requires adjustable air cushioning rather than a fixed rubber bumper, specify the MBLC25X220CA.
For sizing, stepping down to a 20mm bore drops output to 157N push at 0.5MPa, while stepping up to a 32mm bore increases force to 402N push. At 220mm stroke, the 10mm rod has low side-load tolerance; use the CA pivot to absorb angular movement, or add an external guide rail to prevent rod bending. Note that neither the MAL nor MBL holds a load when air pressure drops; use an external rod lock for fail-safe holding.
Upgrade checklist
- ✓ Order the MBL25X220CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X220CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X220CA FAQ
Yes, the MAL25X220CA is discontinued. The exact drop-in replacement is the MBL25X220CA, which matches the 25mm bore, 220mm stroke, G1/8 port, and CA pivot mounting. The modern MBL uses a riveted rolling-packed body instead of the older threaded covers, but maintains identical performance.
At 0.5MPa, the 25mm bore provides 245N push and 206N pull; at 0.7MPa it provides 343N push, with a theoretical maximum of 50kgf at 1.0MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor; if sensing is needed on the replacement, order an MBL25X220CAS and use CMSG/DMSG/EMSG switches.
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The MBL25X220CA replaces this model 1:1.
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