This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X225-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X225-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 225mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X225-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke225 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X225-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA
The AirTAC MAL25X225-CA is a discontinued compact double-acting aluminum mini round cylinder designed for tight spaces. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X225-CA, which matches the 25 mm bore, 225 mm stroke, G1/8 port, and CA pivot mounting exactly.
This legacy unit features a fixed rubber bumper and a carbon-steel rod with 20 um hard-chrome plating. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. The original MAL uses threaded front and back covers, whereas the current MBL replacement features a riveted rolling-packed body for equally robust performance.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X225-CA |
| Bore size | Ø25 mm |
| Stroke | 225 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X225-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X225-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×225 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA Is Used
Packaging Flap Deflector
Pushes cardboard flaps at 245 N on a packaging line, using the 225 mm stroke to clear the carton path during size changeovers.
Textile Guide Arm
Swings a yarn guide arm through an arc using the CA pivot clevis, relying on the 10 mm hard-chrome rod for smooth extension.
Palletizer Divert Gate
Actuates a lightweight divert gate at 343 N (at 0.7 MPa) to sort small tote boxes on a compact roller conveyor module.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA with MBL25X225-CA
To replace this MAL25X225-CA, order the MBL25X225-CA. Verify your porting (PT thread default, G1/8) and the CA pivot back cover, which swings on a pin to absorb arcing loads. If you need to downsize, the 20 mm bore offers 157 N push at 0.5 MPa; to step up, the 32 mm bore provides 402 N. At 225 mm of stroke, the 10 mm rod has low side-load tolerance, so rely on the CA clevis or an external guide to prevent rod bending. Note that a plain bumper does not hold the load if air is lost; add a rod lock for vertical holding. If you need an adjustable air cushion, step up to the MBLC series. The MBL upgrade also shifts sensors to the CMSG/DMSG/EMSG family, though this no-S SKU takes no sensor anyway.
Upgrade checklist
- ✓ Order the MBL25X225-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X225-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-CA FAQ
Yes, the AirTAC MAL25X225-CA is discontinued. The exact drop-in replacement is the MBL25X225-CA, offering the same 25 mm bore, 225 mm stroke, CA pivot mount, and G1/8 port. The newer MBL uses a riveted body instead of threaded covers.
The 25 mm bore generates 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. It uses a G1/8 port, a 10 mm rod with M10x1.25 thread, and operates at 30-800 mm/s.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X225-CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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