This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X225-S-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X225-S-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 225mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X225-S-CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke225 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X225-S-CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM
The AirTAC MAL25X225-S-CM is a discontinued double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X225-S-CM, which matches the 25 mm bore, 225 mm stroke, G1/8 port, and CM round-end back cover. You can install the MBL without modifying the existing mounting layout.
This legacy MAL unit features a threaded front and back cover, whereas the modern MBL utilizes a riveted rolling-packed body. The -S magnet on this cylinder pairs with older CS1-M or DS1-M reed switches; upgrading to the MBL requires switching to current CMSG, DMSG, or EMSG sensors. The 10 mm carbon-steel rod has a 20 um hard chrome plating, and the self-lubricating front-cover bearing guide supports a heterogeneous two-way seal that retains grease.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X225-S-CM |
| Bore size | Ø25 mm |
| Stroke | 225 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X225-S-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X225-S-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×225 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM Is Used
PCB Deflection Gate
Diverts populated printed circuit boards on a SMT line using 245 N push force, while the CM round-end back cover absorbs slight pivot misalignment.
Carton Flap Folder
Folds small corrugated carton flaps in continuous packaging equipment, relying on the 225 mm stroke to clear the product path during retraction.
Textile Yarn Guide
Shifts a yarn guide carriage across a weaving machine, where the 206 N pull force at 0.5 MPa easily overcomes the carriage sliding friction.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM with MBL25X225-S-CM
To replace the MAL25X225-S-CM, order the MBL25X225-S-CM. Verify your fittings for the G1/8 port and the M10x1.25 rod-end thread. Because this SKU includes the -S magnet and CM round-end back cover, you must update your sensing setup from the old CS1-M/DS1-M switches to the modern CMSG/DMSG/EMSG family. If your cycle speed generates excessive impact, step up to the 32 mm bore (402 N push @0.5 MPa) or step down to the 20 mm bore (157 N push @0.5 MPa) to match the load. For a softer stop, the current MBLC line offers an adjustable air cushion absent on the MAL.
With a 225 mm stroke on a 10 mm rod, side-load tolerance is low. The CM round-end back cover accommodates arcing movements, but a plain cylinder does not hold its position or load when air is lost. The fixed rubber bumper only softens the end of stroke; it is not a lock. For a held load, install an external rod lock or a pilot-operated check valve.
Upgrade checklist
- ✓ Order the MBL25X225-S-CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X225-S-CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X225-S-CM FAQ
Yes, the MAL25X225-S-CM is discontinued. The exact drop-in replacement is the MBL25X225-S-CM, offering the same 25 mm bore, 225 mm stroke, 50 kgf max force, G1/8 port, and CM round-end mounting.
At 0.5 MPa it provides 245 N push and 206 N pull force, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. The -S magnet works with older CS1-M and DS1-M switches; the MBL replacement uses CMSG, DMSG, or EMSG sensors.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X225-S-CM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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