This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X230CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X230CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 230mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X230CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke230 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X230CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA
The AirTAC MAL25X230CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 230mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. AirTAC replaced this legacy series with the MBL25X230CA, a drop-in alternative that matches the exact bore, stroke, output force, G1/8 port, and CA pivot mounting.
This SKU features a CA pivot back cover designed to swing on a pin for arcing loads, which is critical for this 230mm stroke. The original MAL body uses threaded front and back covers, whereas the current MBL replacement uses a riveted rolling-packed body. Because this specific SKU lacks an -S magnet, it cannot accommodate a position sensor. The internal piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod features 20um hard-chrome plating for wear resistance.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X230CA |
| Bore size | Ø25 mm |
| Stroke | 230 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X230CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X230CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×230 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA Is Used
Pallet Transfer Diverter
Swings a 230mm arm to push small machined aluminum parts between parallel conveyor belts using 245N of push force at 0.5 MPa.
CNC Lathe Door Shuttle
Employs the CA pivot bracket to accommodate slight misalignment while opening and closing a heavy sliding machine tool door.
Packaging Flap Folder
Arcs into position to fold cardboard flaps on compact carton sealing machines where a rigid mount would bind.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA with MBL25X230CA
To replace the MAL25X230CA, order the MBL25X230CA. Verify your setup uses the default PT tapered port thread and the CA clevis back cover. If your application requires an adjustable air cushion to soften the end of stroke, step up to the MBLC series, as the MAL only features a fixed rubber bumper. If you need position sensing, note that this no-S SKU cannot take a sensor; upgrading to an MBL-S model allows the use of modern CMSG/DMSG/EMSG switches instead of the legacy CS1-M/DS1-M.
For sizing flexibility, stepping down to the 20mm bore yields 157N of push force at 0.5 MPa, while stepping up to the 32mm bore provides 402N. With a 230mm stroke, the 10mm rod has low side-load tolerance; you must use an external guide or rely on the CA pivot to prevent rod bending. A plain cylinder does not hold its load when air is lost, so add an external rod lock for vertical safety.
Upgrade checklist
- ✓ Order the MBL25X230CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X230CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X230CA FAQ
Yes, the MAL25X230CA is discontinued. The exact drop-in replacement is the MBL25X230CA, which shares the same 25mm bore, 230mm stroke, CA pivot cover, and G1/8 port. The MBL upgrades the body to a riveted rolling-packed design.
At 0.5 MPa, it provides 245N push and 206N pull; at 0.7 MPa, push is 343N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X230CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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