This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X25-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X25-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 25mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X25-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke25 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X25-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA
The AirTAC MAL25X25-CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 25mm stroke. It delivers 245N push and 206N pull at 0.5MPa. The exact drop-in replacement is the MBL25X25-CA, matching the bore, stroke, force, G1/8 port, and CA pivot mounting.
This legacy unit features a CA clevis back cover designed to swing on a pin for arcing loads, while the piston relies on a heterogeneous two-way seal to retain grease. The original MAL body uses threaded front and back covers, whereas the current MBL replacement utilizes a riveted rolling-packed body. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X25-CA |
| Bore size | Ø25 mm |
| Stroke | 25 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X25-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X25-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×25 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA Is Used
PCB Pick & Place Pivot
Ideal for swinging small electronic components into testing fixtures, using the CA clevis to accommodate the 245N push force along a curved arc path.
Carton Flap Tucking
Short 25mm stroke rapidly tucks packaging flaps on a sealing line, relying on the 206N pull force to retract the rod cleanly out of the cardboard path.
Bottle Sorting Diverter
Mounts on a pivot bracket to deflect lightweight plastic bottles on a conveyor, absorbing side loads through the clevis joint rather than bending the 10mm rod.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA with MBL25X25-CA
To replace the MAL25X25-CA, order the MBL25X25-CA. Verify your 25mm bore, 25mm stroke, PT thread, and the CA pivot back cover before swapping. If you need position detection, you must upgrade to an -S magnet SKU on the MBL line, which transitions from the old CS1-M / DS1-M switches to the current CMSG / DMSG / EMSG family.
For sizing flexibility, stepping down to a 20mm bore yields 157N push at 0.5MPa, while stepping up to a 32mm bore provides 402N push. The fixed rubber bumper softens end-of-stroke impacts, but if your application requires adjustable cushioning, specify the MBLC series instead. Note that this cylinder will drift and cannot hold a load if air pressure is lost.
Upgrade checklist
- ✓ Order the MBL25X25-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X25-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA FAQ
Yes, the MAL25X25-CA is discontinued. The exact drop-in replacement is the MBL25X25-CA, which matches the 25mm bore, 25mm stroke, G1/8 port, and CA pivot mounting. The MBL uses a riveted body instead of threaded covers.
At 0.5MPa it provides 245N push and 206N pull. At 0.7MPa the push force is 343N. The maximum theoretical force is 50kgf at 1.0MPa.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X25-CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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