This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X25-CA-H — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X25-CA-H in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 25mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X25-CA-H, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke25 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X25-CA-H
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H
The AirTAC MAL25X25-CA-H is a discontinued compact double-acting aluminum mini round cylinder designed for tight spaces. Delivering 245 N of push force and 206 N of pull force at 0.5 MPa, it features a 25 mm bore, 25 mm stroke, and a G1/8 port. AirTAC replaced this legacy unit with the MBL25X25-CA-H, a drop-in alternative retaining the exact same bore, stroke, output force, port size, and CA pivot mounting.
This SKU features a CA pivot clevis back cover that swings on a pin to absorb arcing loads, distinguishing it from rigid flat-end U or round-end CM covers. Because this specific configuration lacks the -S magnet code, it cannot accept a position sensor. Additionally, the legacy MAL body relies on threaded front and back covers, whereas the modern MBL replacement utilizes a riveted rolling-packed body for equally durable aluminum-barrel construction.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X25-CA-H |
| Bore size | Ø25 mm |
| Stroke | 25 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X25-CA-H carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X25-CA-H produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×25 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H Is Used
Pouch Sealing Jaw
Drives the pivoting jaw on a continuous pouch sealing machine, using the 245 N push force and CA clevis to maintain alignment during rapid arc movements.
PCB Test Fixture
Actuates a testing probe array in an electronics manufacturing cell, where the short 25 mm stroke provides fast retraction without consuming excessive vertical space.
Carton Flap Folder
Folds minor flaps on a compact packaging line, relying on the self-lubricating front-cover bearing guide to handle high-speed repetitive cycles without external grease.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H with MBL25X25-CA-H
To replace the MAL25X25-CA-H, order the MBL25X25-CA-H. Confirm your 25 mm bore, 25 mm stroke, G1/8 port, and PT tapered thread form are retained. The CA pivot mounting is preserved exactly. If your application requires position sensing, this SKU lacks a magnet; you must order the MBL25X25S-CA-H instead, noting the MBL uses current CMSG / DMSG / EMSG switches rather than the older CS1-M / DS1-M sensors. If sizing up or down, the 20 mm bore offers 157 N push at 0.5 MPa, while the 32 mm bore provides 402 N. The fixed rubber bumper softens end-of-stroke impact, but for adjustable air cushioning, step up to the current-line MBLC. A plain cylinder drifts when air is lost, so add an external rod lock for vertical loads.
Upgrade checklist
- ✓ Order the MBL25X25-CA-H (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X25-CA-H instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-CA-H FAQ
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL25X25-CA-H. It matches the 25 mm bore, 25 mm stroke, 50 kgf max force, G1/8 port, and CA pivot mounting. The main change is the body construction: the MAL uses threaded covers while the MBL uses a riveted rolling-packed body.
At 0.5 MPa, the push force is 245 N and pull is 206 N. At 0.7 MPa, push is 343 N, with a theoretical maximum of 50 kgf at 1.0 MPa. Because this SKU lacks the -S magnet, it cannot support a position sensor. If sensing is needed, order the MBL25X25S-CA-H and use current CMSG, DMSG, or EMSG switches.
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Drop-in Upgrade
The MBL25X25-CA-H replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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