This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X25-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X25-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 25mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X25-S-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke25 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X25-S-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA
The AirTAC MAL25X25-S-CA is a discontinued compact double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa, utilizing a 10 mm carbon-steel rod with 20 µm hard-chrome plating. Because this legacy series is end-of-life, AirTAC engineered the MBL25X25-S-CA as the exact drop-in replacement, preserving the same 25 mm bore, 25 mm stroke, G1/8 port, and CA pivot mounting.
This specific SKU includes a built-in magnet (-S) for position sensing. On the MAL, that magnet interfaces with the older CS1-M and DS1-M switches, whereas the MBL replacement migrates to the current CMSG, DMSG, or EMSG sensor family. Structurally, the MAL features threaded front and back covers, while the upgraded MBL utilizes a riveted rolling-packed body. Both designs rely on a fixed rubber bumper for end-of-stroke damping rather than an adjustable cushion, and the heterogeneous two-way seal retains grease for long service life.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X25-S-CA |
| Bore size | Ø25 mm |
| Stroke | 25 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X25-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X25-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×25 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA Is Used
Textile Loom Guide
Actuates a thread guide arm on a compact weaving loom, using the 245 N push force at 0.5 MPa to maintain precise tension.
Packaging Flap Folder
Folds small cardboard end-flaps on a high-speed cartoner, where the 25 mm stroke and CA pivot accommodate the arc of the folding mechanism.
PCB Depaneling Press
Drives a small cutting blade to sever circuit boards, relying on the 20 µm hard-chrome plated 10 mm rod for smooth, chatter-free travel.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA with MBL25X25-S-CA
To replace the MAL25X25-S-CA, order the MBL25X25-S-CA, ensuring you keep the CA pivot back cover for arcing loads and update your sensors to the CMSG/DMSG/EMSG family. If you need to step down for a lighter task, the 20 mm bore provides 157 N of push at 0.5 MPa. Stepping up to the 32 mm bore yields 402 N of push at 0.5 MPa. Remember that a plain cylinder does not hold its load when air is lost; the rod drifts, so use an external rod lock for safety. If end-cushioning is critical, look at the MBLC variant on the current line, as the MAL bumper is fixed.
Upgrade checklist
- ✓ Order the MBL25X25-S-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X25-S-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA FAQ
Yes, the MAL25X25-S-CA is discontinued. The exact drop-in replacement is the AirTAC MBL25X25-S-CA, which matches the 25 mm bore, 25 mm stroke, G1/8 port, and CA pivot mounting. You will need to upgrade your position sensors from the legacy CS1-M/DS1-M to the current CMSG/DMSG/EMSG family.
The bore is 25 mm with a G1/8 port. The thrust figures are: 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. It operates at 0.1-1.0 MPa with a speed range of 30-800 mm/s.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X25-S-CA replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
Request a Quote (Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X25-S-CA → MBL25X25-S-CA)
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