This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X250-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X250-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 250mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X250-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke250 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X250-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA
The AirTAC MAL25X250-CA is a discontinued compact double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa, utilizing a Ø10 mm carbon-steel rod with 20 µm hard-chrome plating. The exact drop-in replacement is the MBL25X250-CA, matching the original 25 mm bore, 250 mm stroke, G1/8 port, and CA pivot mounting.
This specific SKU features a CA pivot back cover designed to swing on a pin for arcing loads, and because it lacks an -S suffix, it cannot accept a position sensor. During the upgrade, the older threaded front and back covers were replaced by a riveted rolling-packed body on the MBL. Furthermore, if a sensor is needed on the new MBL, the legacy CS1-M / DS1-M switches are superseded by the current CMSG / DMSG / EMSG family.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X250-CA |
| Bore size | Ø25 mm |
| Stroke | 250 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X250-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X250-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×250 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA Is Used
Textile Loom Guide
Pivots a thread guide arm across a 250 mm travel path, leveraging the 245 N push force and CA clevis to absorb the lateral arcing motion safely.
Packaging Diverter
Swings a lightweight flap to sort small cartons on a packaging line, where the compact 25 mm bore fits tight side-frame clearances.
Pallet Tag Applicator
Extends 250 mm to press labels onto pallet sides, using the self-lubricating front-cover bearing guide to maintain smooth travel without external lubrication.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA with MBL25X250-CA
To replace the MAL25X250-CA, order the MBL25X250-CA to retain the identical 25 mm bore, 250 mm stroke, G1/8 port, PT thread, and CA pivot back cover. If your application requires less force, step down to the 20 mm bore (157 N push at 0.5 MPa); for higher force, step up to the 32 mm bore (402 N push at 0.5 MPa). Because this 250 mm stroke is substantial for an 8-16 mm rod, the low side-load tolerance means you must use the CA pivot to absorb arcing loads or add an external guide to prevent rod bending. Note that the fixed rubber bumper only softens end-of-stroke impact and does not hold the load if air pressure drops; for position holding, use an external rod lock or pilot-operated check valve. If you need an adjustable air cushion, specify the MBLC variant on the current line.
Upgrade checklist
- ✓ Order the MBL25X250-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X250-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X250-CA FAQ
Yes, the MAL25X250-CA is discontinued. The exact drop-in replacement is the MBL25X250-CA, which offers the same 25 mm bore, 250 mm stroke, G1/8 port, and CA pivot mounting. The MBL upgrades the body from threaded covers to a riveted rolling-packed assembly.
At 0.5 MPa, it provides 245 N push and 206 N pull force; at 0.7 MPa it provides 343 N push, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor; the MBL replacement would require CMSG / DMSG / EMSG switches if a magnet is added.
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Drop-in Upgrade
The MBL25X250-CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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