This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X260CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X260CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 260mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X260CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke260 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X260CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA
The AirTAC MAL25X260CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 260mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X260CA, a drop-in alternative retaining the exact bore, stroke, force, G1/8 port, and CA pivot mounting. You can install the new MBL without altering your existing plumbing or clevis bracketry.
This specific SKU features a CA pivot back cover designed to swing on a pin, which is critical for accommodating arcing rod paths over the 260mm travel. Because this configuration lacks the -S magnet option, it cannot accept a position sensor. If you previously relied on external sensing, note the MBL upgrade also shifts the sensor family from the old CS1-M/DS1-M to the current CMSG/DMSG/EMSG switches. Additionally, the original MAL uses threaded front and back covers, whereas the modern MBL features a riveted rolling-packed body for enhanced structural integrity.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X260CA |
| Bore size | Ø25 mm |
| Stroke | 260 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X260CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X260CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×260 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA Is Used
Textile Loom Takedown
Drives the swinging takedown mechanism on weaving looms, utilizing the CA pivot to absorb lateral rod movement while providing 245N of push force over 260mm.
Packaging Flap Folder
Actuates cardboard flap folders on compact case sealing lines, where the 260mm stroke accommodates varying carton widths without requiring a larger profile cylinder.
Pallet Box Diverter
Pushes lightweight cardboard cartons at right angles along gravity conveyors, relying on the self-lubricating front-cover bearing to maintain smooth operation in dusty environments.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA with MBL25X260CA
To replace the MAL25X260CA, order the MBL25X260CA, ensuring you keep the CA pivot clevis and PT threaded port. If your application requires stepping down to manage tight spaces, the 20mm bore neighbor provides 157N of push force at 0.5 MPa. Stepping up to the 32mm bore yields 402N, offering a sturdier push for heavier mechanisms. Since this 260mm stroke exceeds 300mm, the 10mm rod is highly susceptible to bending under side-loads; always use an external guide rail alongside the CA pivot to prevent premature seal wear. This cylinder uses a fixed rubber bumper, not an adjustable cushion, so if you need end-of-stroke deceleration, specify the MBLC variant on the current line. Furthermore, a plain MBL cannot hold a load when air pressure drops; integrate a pilot-operated check valve for fail-safe position holding.
Upgrade checklist
- ✓ Order the MBL25X260CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X260CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260CA FAQ
Yes, the MAL25X260CA is discontinued. The exact drop-in replacement is the MBL25X260CA, which matches the 25mm bore, 260mm stroke, G1/8 port, and CA pivot mounting. The MBL features a riveted rolling-packed body instead of the older threaded covers.
At 0.5 MPa, it provides 245N of push force and 206N of pull force, reaching 343N push at 0.7 MPa, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor.
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Drop-in Upgrade
The MBL25X260CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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