This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X260SCM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X260SCM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 260mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X260SCM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke260 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X260SCM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM
The AirTAC MAL25X260SCM is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 260mm stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa. The exact drop-in replacement is the MBL25X260SCM, matching the bore, stroke, output force, G1/8 port, and CM round-end mounting. The MAL uses threaded front and back covers, whereas the upgraded MBL features a riveted rolling-packed body for equally durable aluminum construction.
Because this SKU includes the -S magnet, it originally functioned with the older CS1-M and DS1-M reed switches. When upgrading to the MBL25X260SCM, you must switch to the current CMSG, DMSG, or EMSG sensor families. The 10mm carbon-steel rod has a 20um hard-chrome plating and is supported by a self-lubricating front-cover bearing guide. A heterogeneous two-way seal retains grease, ensuring long-term internal lubrication.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X260SCM |
| Bore size | Ø25 mm |
| Stroke | 260 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X260SCM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X260SCM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×260 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM Is Used
PCB Panel Rejecter
Uses the 245N push force at 0.5MPa to deflect populated circuit boards off a conveyor line into a testing tray within tight machinery clearances.
Textile Yarn Guide
Shifts a yarn tensioning guide back and forth across a 260mm span, relying on the self-lubricating bearing to handle the continuous high-speed reciprocating motion.
Small Carton Flap Folder
Actuates a mechanical arm to fold minor flaps on small packaging boxes, taking advantage of the round CM back cover to accommodate slight angular misalignment.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM with MBL25X260SCM
To replace the MAL25X260SCM, order the MBL25X260SCM. Confirm your 25mm bore, 260mm stroke, G1/8 PT port thread, and the CM round-end back cover. The -S magnet means you must update your sensing setup: the old CS1-M/DS1-M switches will not fit the new body, so select CMSG, DMSG, or EMSG sensors for the MBL. If you need to adjust force, the next size down is the 20mm bore providing 157N push at 0.5MPa, and the next size up is the 32mm bore providing 402N push at 0.5MPa.
With a 260mm stroke, the 10mm rod is susceptible to bending under lateral stress; use an external guide rail or a pivot mount to manage side loads. Remember that this cylinder has a fixed rubber bumper, not an adjustable cushion, so look at the MBLC series if end-of-stroke deceleration is critical. Finally, a plain MAL or MBL will drift and drop its load if air pressure is lost, so install an external rod lock or pilot-operated check valve if you need strict position holding.
Upgrade checklist
- ✓ Order the MBL25X260SCM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X260SCM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X260SCM FAQ
Yes, the MAL25X260SCM is discontinued. The exact drop-in replacement is the MBL25X260SCM, which matches the 25mm bore, 260mm stroke, force, G1/8 port, and CM round-end cover. You will need to update your sensors from the old CS1-M/DS1-M switches to the new CMSG/DMSG/EMSG family.
At 0.5MPa it provides 245N push and 206N pull force. At 0.7MPa the push force is 343N, with a maximum theoretical force of 50kgf at 1.0MPa. It uses a fixed rubber bumper for end-of-stroke impact absorption and does not have an adjustable air cushion.
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Drop-in Upgrade
The MBL25X260SCM replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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