This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X290CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X290CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 290mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X290CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke290 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X290CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA
The AirTAC MAL25X290CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 290mm stroke. It delivers 245 N of push force at 0.5 MPa. AirTAC replaced this legacy unit with the drop-in MBL25X290CA, which matches the exact bore, stroke, output force, G1/8 port, and CA pivot mounting for a seamless swap.
This CA back cover features a pivot clevis that swings on a pin to accommodate arcing rod movements. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. The original MAL body uses threaded front and back covers, whereas the current MBL replacement features a riveted rolling-packed body. Both designs rely on a fixed rubber bumper for end-of-stroke deceleration; if your machine requires an adjustable air cushion, you must step up to the current MBLC line.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X290CA |
| Bore size | Ø25 mm |
| Stroke | 290 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X290CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X290CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×290 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA Is Used
Packaging Flap Folder
Drives a 290mm pivoting arm to fold cardboard flaps on high-speed case sealing lines using 245 N of push force.
Sortation Diverter
Uses the CA pivot clevis to swing a diverter blade on a package conveyor, smoothly handling the arcing motion.
Bin Tilt Mechanism
Pivots a small parts bin to discharge components into a secondary chute within a compact assembly cell.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA with MBL25X290CA
To replace the MAL25X290CA, order the MBL25X290CA. Verify your 25mm bore, 290mm stroke, G1/8 port, and CA pivot clevis. This SKU lacks the -S magnet, so no sensor is used; if you ever need position detection, the MBL replacement requires the newer CMSG, DMSG, or EMSG switches rather than the legacy CS1-M or DS1-M. At 290mm of stroke, the 10mm rod is highly susceptible to bending under side loads—always use an external guide rail or ensure the CA clevis freely articulates to prevent premature seal failure.
For sizing flexibility, stepping down to the 20mm bore yields 157 N of push force at 0.5 MPa, while stepping up to the 32mm bore provides 402 N. Remember that the fixed rubber bumper is not a lock; a plain MAL or MBL cylinder will drift and drop its load when air pressure is lost. Install an external rod lock or pilot-operated check valve if the application requires fail-safe position holding.
Upgrade checklist
- ✓ Order the MBL25X290CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X290CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X290CA FAQ
Yes, the MAL25X290CA is discontinued. The exact drop-in replacement is the MBL25X290CA, which provides the same 25mm bore, 290mm stroke, CA pivot mounting, and G1/8 port. You can install it without modifying the machine.
At 0.5 MPa, the push force is 245 N and pull is 206 N. At 0.7 MPa, push is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. This specific SKU has no -S magnet, so it cannot accept a position sensor.
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The MBL25X290CA replaces this model 1:1.
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