This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X30CAH — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X30CAH in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 30mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X30CAH, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke30 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X30CAH
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH
The AirTAC MAL25X30CAH is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 30mm stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa, utilizing a G1/8 port and an M10x1.25 rod-end thread. As a legacy unit, its direct drop-in replacement is the MBL25X30CAH, which matches the original bore, stroke, output force, port size, and mounting accessories exactly.
This specific SKU features a CA pivot back cover, meaning the cylinder body swings on a pin to accommodate arcing loads rather than rigidly mounting. It lacks the -S magnet option, so it cannot accept a position sensor. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Both designs share the same internal specifications, including a heterogeneous two-way seal that retains grease and a carbon-steel rod with 20um hard-chrome plating.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X30CAH |
| Bore size | Ø25 mm |
| Stroke | 30 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X30CAH carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X30CAH produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×30 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH Is Used
Packaging Gate Diverter
Ideal for swinging a lightweight sorting gate on a packaging conveyor, where the 245N push force at 0.5MPa easily overcomes mechanism friction and the CA clevis handles the arc.
PCB Shuttle Pusher
Drives a short 30mm stroke to push PCB trays into a testing fixture, utilizing the compact aluminum body to fit within tight electronics assembly machinery.
Textile Guide Arm
Actuates a pivoting guide arm on a textile winding machine, where the CA pivot absorbs side-loads and the self-lubricating front-cover bearing guide prevents stick-slip.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH with MBL25X30CAH
To replace the MAL25X30CAH, order the MBL25X30CAH. Confirm the 25mm bore, 30mm stroke, G1/8 port, and default PT thread are retained. The CA pivot back cover must be specified to maintain your clevis mounting. Because this SKU lacks an -S magnet, it cannot support a position sensor; if you need position feedback on the new MBL, add the S option and migrate to the current CMSG, DMSG, or EMSG switch family, as the older CS1-M and DS1-M sensors are obsolete.
If you need to step down for a lighter task, the 20mm bore neighbor provides 157N of push at 0.5MPa. Stepping up to the 32mm bore yields 402N of push at 0.5MPa. The MAL relies on a fixed rubber bumper, so if your application requires adjustable end-of-stroke cushioning, upgrade to the MBLC variant on the current line. A plain cylinder does not hold its load when air is lost; the rod will drift, so use an external rod lock or pilot-operated check valve for safety.
Upgrade checklist
- ✓ Order the MBL25X30CAH (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X30CAH instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X30CAH FAQ
Yes, the MAL25X30CAH is discontinued. The exact drop-in replacement is the MBL25X30CAH. It offers the same 25mm bore, 30mm stroke, 245N push force at 0.5MPa, G1/8 port, and CA pivot mounting, but uses a modern riveted rolling-packed body.
The 25mm bore provides a push force of 245N and a pull force of 206N at 0.5MPa, with a push of 343N at 0.7MPa. The maximum theoretical force is 50kgf at 1.0MPa. The port size is G1/8, and the rod-end thread is M10x1.25.
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Drop-in Upgrade
The MBL25X30CAH replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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