This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X350-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X350-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 350mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X350-S-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke350 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X350-S-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA
The AirTAC MAL25X350-S-CA is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 350mm stroke. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X350-S-CA, which matches the original bore, stroke, output force, G1/8 port, and CA pivot mounting for a seamless retrofit.
This legacy SKU features a built-in magnet (-S) for position sensing and a CA pivot back cover that swings on a pin to absorb arcing loads. The old MAL body used threaded front and back covers, whereas the modern MBL replacement uses a riveted rolling-packed body. Additionally, the MAL -S magnet pairs with legacy CS1-M / DS1-M switches, while upgrading to the MBL requires switching to the current CMSG / DMSG / EMSG sensor family. The cylinder relies on a fixed rubber bumper, meaning it cannot hold a load if air pressure is lost.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X350-S-CA |
| Bore size | Ø25 mm |
| Stroke | 350 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X350-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X350-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×350 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA Is Used
Textile Loom Guide
Drives a 350mm thread guide arm on a textile loom, using the 245 N push force and CA pivot to accommodate the arcing swing motion during high-speed weaving.
Package Diverter Arm
Actuates a 350mm diverter flap on a packaging conveyor, relying on the compact 25mm body to fit within tight side-frame clearances while handling lightweight cartons.
PCB Shuttle Pusher
Stages printed circuit board trays using the -S magnet and legacy CS1-M sensors to confirm the full 350mm extension before the downstream pick-and-place robot engages.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA with MBL25X350-S-CA
To replace the MAL25X350-S-CA, order the MBL25X350-S-CA. Confirm your 25mm bore, 350mm stroke, PT thread, and CA clevis pivot mounting. Because this SKU has the -S magnet, you must swap your old CS1-M / DS1-M sensors for CMSG / DMSG / EMSG switches on the new MBL. If your application requires an adjustable air cushion instead of the standard fixed rubber bumper, step up to the MBLC variant on the current line. A plain MBL does not hold its position when air is lost; install an external rod lock or pilot-operated check valve if you need fail-safe load holding.
At 0.5 MPa, this 25mm bore generates 245 N of push force. If you need less force, the neighboring 20mm bore provides 157 N of push. If you need more power, step up to the 32mm bore, which outputs 402 N. Because the stroke is 350mm, the 10mm carbon-steel rod is highly susceptible to bending under side-loads; use the CA pivot to allow arcing motion or add an external guide rail to prevent rod damage.
Upgrade checklist
- ✓ Order the MBL25X350-S-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X350-S-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X350-S-CA FAQ
Yes, the MAL25X350-S-CA is discontinued. The exact drop-in replacement is the MBL25X350-S-CA, which matches the 25mm bore, 350mm stroke, 245 N force, G1/8 port, and CA pivot mounting. The new MBL body uses a riveted rolling-pack design instead of the old threaded covers, and you must upgrade your sensors from CS1-M/DS1-M to CMSG/DMSG/EMSG.
The 25mm bore uses a G1/8 port and a 10mm rod with an M10x1.25 thread. At 0.5 MPa it provides 245 N push and 206 N pull. At 0.7 MPa the push force is 343 N, and the maximum theoretical force is 50 kgf at 1.0 MPa.
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Drop-in Upgrade
The MBL25X350-S-CA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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