This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X35SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X35SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 35mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X35SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke35 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X35SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA
The AirTAC MAL25X35SCA is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 35mm stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa, utilizing a G1/8 port and an M10x1.25 rod-end thread. The exact drop-in replacement is the MBL25X35SCA, which matches the original bore, stroke, output force, port size, and CA pivot mounting.
This SKU includes a CA pivot back cover that swings on a pin to absorb arcing loads, and a built-in magnet (-S) for position detection. On the legacy MAL, the -S magnet works with older CS1-M or DS1-M switches, but the MBL replacement uses the current CMSG, DMSG, or EMSG sensor family. The original MAL features threaded front and back covers on the barrel, whereas the MBL upgrade uses a riveted rolling-packed body. Both designs rely on a fixed rubber bumper rather than an adjustable cushion.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X35SCA |
| Bore size | Ø25 mm |
| Stroke | 35 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X35SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X35SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×35 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA Is Used
Pick-and-Place Grippers
Moves small electronic components in tight assembly cells using 245N of push force at 0.5MPa, where the CA pivot absorbs slight misalignment during rapid transfer.
Sorting Diverter Arms
Pushes lightweight cardboard cartons on a packaging line with 206N of pull force, relying on the 35mm stroke for fast retraction between items.
Pneumatic Drawer Latches
Secures sliding machinery drawers in compact enclosures, using the M10x1.25 rod-end thread to connect directly to the locking mechanism.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA with MBL25X35SCA
To replace the MAL25X35SCA, order the MBL25X35SCA. Confirm the 25mm bore, 35mm stroke, G1/8 port, and the CA pivot back cover. Because this SKU includes the -S magnet, you must update your sensors: the older CS1-M and DS1-M switches are replaced by CMSG, DMSG, or EMSG switches on the MBL. The default PT thread form remains tapered.
If you need to adjust your force output, stepping down to the 20mm bore yields 157N of push force at 0.5MPa, while stepping up to the 32mm bore provides 402N at 0.5MPa. The fixed rubber bumper only softens the end of stroke and does not lock the rod; if you need adjustable air cushioning, look at the MBLC variant on the current line. For any position holding when air is lost, install an external rod lock or a pilot-operated check valve.
Upgrade checklist
- ✓ Order the MBL25X35SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X35SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCA FAQ
Yes, the MAL25X35SCA is discontinued. The exact drop-in replacement is the MBL25X35SCA, which matches the 25mm bore, 35mm stroke, CA pivot, and G1/8 port. The MBL uses a riveted rolling-packed body instead of threaded covers, and if you use the -S magnet, you must upgrade from CS1-M or DS1-M switches to CMSG, DMSG, or EMSG sensors.
The 25mm bore uses a G1/8 port and an M10x1.25 rod-end thread. At 0.5MPa it provides 245N of push force and 206N of pull force. At 0.7MPa the push force is 343N, and the maximum theoretical force is 50kgf at 1.0MPa.
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Drop-in Upgrade
The MBL25X35SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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