This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X35SCM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X35SCM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 35mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X35SCM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke35 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X35SCM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM
The AirTAC MAL25X35SCM is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 35mm stroke. It delivers 245N push and 206N pull at 0.5MPa. The exact drop-in replacement is the MBL25X35SCM, matching the bore, stroke, G1/8 port, and CM round-end back cover.
This legacy unit features a threaded front and rear body construction, whereas the modern MBL utilizes a riveted rolling-packed body. Because this SKU includes the -S magnet, it originally paired with older CS1-M or DS1-M reed switches. When upgrading to the MBL, you must update your sensors to the current CMSG, DMSG, or EMSG families. The piston relies on a heterogeneous two-way grease-retaining seal, and the carbon-steel rod has 20um hard-chrome plating to resist wear.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X35SCM |
| Bore size | Ø25 mm |
| Stroke | 35 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X35SCM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X35SCM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×35 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM Is Used
PCB Depaneling Gate
Cycles a 35mm stroke to open a routing machine gate, using the 245N push force to overcome light spring resistance while the CM round-end clevis absorbs pivot arc.
Vial Sorting Diverter
Pushes pharmaceutical vials into a reject lane with 206N pull force retracting the diverter arm, relying on the 10mm hard-chrome rod for smooth repeatable motion.
Chip Test Handler
Actuates a 35mm pick-and-place gripper in tight electronics testing fixtures, utilizing the -S magnet with CS1-M switches to confirm rod extension.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM with MBL25X35SCM
To replace the MAL25X35SCM, order the MBL25X35SCM. Verify your setup accommodates the PT tapered port thread, M10x1.25 rod-end, and the CM round-end back cover, which is specifically shaped for clevis mounting that accommodates minor angular misalignment. If your application requires adjustable end-of-stroke cushioning rather than the fixed rubber bumper found on both the MAL and standard MBL, step up to the MBLC variant.
For sizing flexibility, stepping down to the 20mm bore reduces force to 157N push at 0.5MPa, while stepping up to the 32mm bore increases force to 402N push. Remember that a plain cylinder does not hold a load when air pressure drops; the bumper only softens the stroke impact. For vertical loads, add an external rod lock or pilot-operated check valve.
Upgrade checklist
- ✓ Order the MBL25X35SCM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X35SCM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X35SCM FAQ
Yes, the MAL25X35SCM is discontinued. The exact drop-in replacement is the MBL25X35SCM, offering the same 25mm bore, 35mm stroke, G1/8 port, and CM round-end mounting. The main difference is the MBL uses a riveted rolling-packed body instead of threaded covers, and if you use the -S magnet, you must upgrade from CS1-M/DS1-M to CMSG/DMSG/EMSG switches.
At 0.5MPa, the 25mm bore provides 245N push and 206N pull. At 0.7MPa, the push force is 343N. The maximum theoretical force is 50kgf at 1.0MPa. The cylinder operates at 30-800mm/s with a fixed rubber bumper for end-of-stroke damping.
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Drop-in Upgrade
The MBL25X35SCM replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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