This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X360U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X360U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 360mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X360U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke360 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X360U
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U
The AirTAC MAL25X360U is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 360mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X360U, which matches the bore, stroke, output force, G1/8 port, and U flat-end back cover perfectly.
This legacy SKU features a fixed rubber bumper and threaded front/back covers, whereas the modern MBL uses a riveted rolling-packed body. Because this specific model lacks the -S magnet option, it cannot accept a position sensor. The carbon-steel rod has 20 um hard chrome plating, and the self-lubricating front-cover bearing guide helps reduce wear over the 360mm travel.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X360U |
| Bore size | Ø25 mm |
| Stroke | 360 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X360U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X360U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×360 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U Is Used
PCB Router Z-Axis
Drives a light spindle up and down 360mm for PCB depaneling, using the 245N thrust to plunge the router bit at 0.5 MPa.
Carton Flap Folder
Extends 360mm to fold long top flaps on packaging lines, where the compact 25mm body fits between conveyor rollers.
Drawer Indexing Arm
Pushes storage drawers open and closed in automated tool cribs, relying on the rigid U flat-end back cover to maintain alignment.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U with MBL25X360U
To replace this cylinder, order the MBL25X360U. Confirm your 10mm rod-end thread (M10x1.25) and the default PT tapered port. If you need to adjust force, stepping down to the 20mm bore yields 157N push at 0.5 MPa, while stepping up to the 32mm bore provides 402N push at 0.5 MPa. Note that a plain MAL or MBL does not hold its load when air is lost; the rod drifts, so use an external rod lock for vertical loads. If end-of-stroke impact is too loud, the current-line MBLC offers an adjustable air cushion the MAL lacks.
At 360mm of stroke, the 10mm rod is highly susceptible to bending under side loads. Use a CA or SDB pivot mount to absorb arcing motion, or install an external guide rail to prevent rod damage.
Upgrade checklist
- ✓ Order the MBL25X360U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X360U instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X360U FAQ
Yes, the MAL25X360U is discontinued. The exact drop-in replacement is the MBL25X360U, offering the same 25mm bore, 360mm stroke, G1/8 port, and U flat-end mounting. You simply order the MBL25X360U.
At 0.5 MPa it provides 245N push and 206N pull; at 0.7 MPa it provides 343N push, with a theoretical max of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor; if you need sensing, order an MBL25X360US, which uses the newer CMSG/DMSG/EMSG switches.
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Drop-in Upgrade
The MBL25X360U replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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