This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X50-S-CA-H — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X50-S-CA-H in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 50mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X50-S-CA-H, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke50 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X50-S-CA-H
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H
The AirTAC MAL25X50-S-CA-H is a discontinued compact double-acting aluminum mini round cylinder. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, 50 mm stroke, and a built-in magnet. AirTAC replaced this legacy unit with the MBL25X50-S-CA-H, a drop-in alternative retaining the exact same bore, stroke, output force, G1/8 port, and CA pivot mounting.
This SKU includes a -S magnet for position detection, which paired with older CS1-M / DS1-M switches on the MAL. The MBL replacement shifts to current CMSG / DMSG / EMSG sensors. The original MAL utilized threaded front and back covers, whereas the upgraded MBL uses a riveted rolling-packed body. Both share a fixed rubber bumper rather than an adjustable cushion, and a heterogeneous two-way seal retains grease for long-term friction reduction.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X50-S-CA-H |
| Bore size | Ø25 mm |
| Stroke | 50 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X50-S-CA-H carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X50-S-CA-H produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×50 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H Is Used
Textile Yarn Guides
Drives 245 N to shift delicate yarn guides on automated looms, using the CA pivot to absorb slight misalignment during rapid 50 mm strokes.
PCB Component Insertion
Pushes electronic connectors into circuit boards with precise 50 mm travel, relying on the magnet for exact end-position confirmation.
Bottle Deflector Arms
Actuates a swinging deflector on a packaging conveyor, where the clevis mount prevents side-load binding during high-speed sorting.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H with MBL25X50-S-CA-H
To replace this MAL with the MBL25X50-S-CA-H, confirm the 25 mm bore, 50 mm stroke, and the CA pivot back cover, which swings on a pin to accommodate arcing loads. The port is G1/8 with a PT tapered thread. If you need to step down, the 20 mm bore provides 157 N of push at 0.5 MPa; stepping up to the 32 mm bore yields 402 N. The -S magnet means you must update your sensor family from the legacy CS1-M / DS1-M to the modern CMSG / DMSG / EMSG on the new MBL. Note that the fixed rubber bumper softens end-of-stroke impacts but does not lock the rod; if you need to hold a load without air, use an external rod lock. For adjustable air cushioning, look to the current MBLC series.
Upgrade checklist
- ✓ Order the MBL25X50-S-CA-H (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X50-S-CA-H instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X50-S-CA-H FAQ
Yes, the MAL25X50-S-CA-H is discontinued. The exact drop-in replacement is the MBL25X50-S-CA-H, which matches the 25 mm bore, 50 mm stroke, CA pivot cover, and G1/8 port. You must update your sensors, as the MBL uses CMSG / DMSG / EMSG switches instead of the older CS1-M / DS1-M.
At 0.5 MPa, the 25 mm bore provides 245 N of push force and 206 N of pull force. At 0.7 MPa, push force reaches 343 N. The theoretical maximum force is 50 kgf at 1.0 MPa.
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Drop-in Upgrade
The MBL25X50-S-CA-H replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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