This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X500-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X500-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 500mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X500-S-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke500 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X500-S-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA
The AirTAC MAL25X500-S-CA is a discontinued double-acting aluminum mini round cylinder. It delivers a 245 N push and 206 N pull force at 0.5 MPa, utilizing a 25 mm bore and a 500 mm stroke. The exact drop-in replacement is the MBL25X500-S-CA, matching the bore, stroke, force, G1/8 port, and CA pivot mounting exactly.
This legacy SKU features a built-in magnet (-S) for position sensing and a CA pivot back cover designed for arcing loads. The original MAL body used threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Additionally, the -S magnet on this MAL works with older CS1-M or DS1-M switches; upgrading to the MBL requires switching to the current CMSG, DMSG, or EMSG sensor family.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X500-S-CA |
| Bore size | Ø25 mm |
| Stroke | 500 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X500-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X500-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×500 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA Is Used
Textile Loom Beater
Drives the 500 mm stroke beater mechanism on compact weaving looms, using the 245 N push force and CA pivot to accommodate the lateral arc of the heddle frame.
Package Sorter Diverter
Actuates a 500 mm swing arm to push parcels between sorting lanes, where the lightweight aluminum body prevents conveyor overload and the magnet confirms arm position.
Vertical Tray Magazine
Indexes empty packaging trays upward over a 500 mm travel distance, relying on the 206 N pull force to retract the indexer against gravity before the next cycle.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA with MBL25X500-S-CA
To replace the MAL25X500-S-CA, order the MBL25X500-S-CA to retain the 25 mm bore, 500 mm stroke, PT thread, CA pivot, and magnet. If you need less force, step down to the 20 mm bore (157 N push at 0.5 MPa); if you need more, step up to the 32 mm bore (402 N push at 0.5 MPa). At 500 mm of stroke, the 10 mm rod has low side-load tolerance, so use the CA pivot to absorb arcing moments or add an external guide rail to prevent rod bending. The fixed rubber bumper softens end-of-stroke impact but does not lock the rod; if air drops, the load drifts, so use an external rod lock or pilot-operated check valve. If you need adjustable end-cushioning for this long stroke, step up to the MBLC series, as the MAL lacks this feature.
Upgrade checklist
- ✓ Order the MBL25X500-S-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X500-S-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X500-S-CA FAQ
Yes, the MAL25X500-S-CA is discontinued. The exact drop-in replacement is the MBL25X500-S-CA, which matches the 25 mm bore, 500 mm stroke, CA pivot, G1/8 port, and 50 kgf maximum force. You will need to update your sensors, as the MBL uses CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M.
The 25 mm bore provides 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa. The port size is G1/8, and the rod end thread is M10x1.25.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X500-S-CA replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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