This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X600-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X600-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 600mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X600-U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke600 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X600-U
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U
The AirTAC MAL25X600-U is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and a 600mm stroke. Because 600mm exceeds the 500mm standard limit, this is a made-to-order non-standard stroke. It delivers 245N push and 206N pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X600-U, a drop-in alternative retaining the exact same 10mm rod, M10x1.25 thread, G1/8 port and U flat-end rear cover.
This SKU lacks a -S magnet, so it cannot accept a position sensor. The original MAL uses threaded front and back covers, whereas the modern MBL body uses a riveted rolling-pack design. Both share a fixed rubber bumper for end-of-stroke damping, but if you need adjustable cushioning, you must step up to the current MBLC line.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X600-U |
| Bore size | Ø25 mm |
| Stroke | 600 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X600-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X600-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×600 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U Is Used
PCB Edge Conveyor Transfer
Uses the 600mm stroke to push printed circuit boards across a long transfer junction, relying on the 245N push force at 0.5 MPa to overcome guide friction.
Carton Flap Folder
Extends 600mm to fold long packaging flaps on a sealing line, where the U flat-end cover provides a rigid rear anchor against the push force.
Textile Beam Loader
Deploys the long 600mm reach to position warp beams into a weaving machine, requiring an external guide to support the 10mm rod over this extended length.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U with MBL25X600-U
To replace this MAL, order the MBL25X600-U, ensuring you keep the U flat-end cover for rigid rear mounting and the default PT tapered port thread. At 0.5 MPa this 25mm bore yields 245N push; if you need less force, step down to the 20mm bore (157N push), or step up to the 32mm bore (402N push) for higher force. Because this SKU lacks the -S magnet, no sensor can be fitted; if position detection is required, specify an MBL25X600-S-U and upgrade to the modern CMSG, DMSG or EMSG switch family.
A 600mm stroke on a 10mm rod is highly susceptible to bending under side-loads. You must use an external guide rail or a pivot mounting accessory to prevent rod damage. Note that the fixed rubber bumper only softens the stroke end; it does not hold the load. If air pressure drops, the rod will drift, so add an external pilot-operated check valve for position holding.
Upgrade checklist
- ✓ Order the MBL25X600-U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X600-U instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X600-U FAQ
Yes, the MAL25X600-U is discontinued. The exact drop-in replacement is the MBL25X600-U, which matches the 25mm bore, 600mm stroke, 245N force, G1/8 port and U flat-end cover. You simply order the MBL equivalent.
At 0.5 MPa it provides 245N push and 206N pull; at 0.7 MPa push is 343N, with a theoretical maximum of 50 kgf at 1.0 MPa. Because this specific SKU lacks a -S magnet, it cannot accept a position sensor.
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The MBL25X600-U replaces this model 1:1.
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