This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X60CAFA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X60CAFA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 60mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X60CAFA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke60 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X60CAFA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA
The AirTAC MAL25X60CAFA is a discontinued compact double-acting aluminum mini round cylinder with a 25mm bore and 60mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X60CAFA, a drop-in alternative retaining the exact same bore, stroke, output force, G1/8 port, and FA flange mounting.
This SKU features a CA pivot back cover that swings on a pin to absorb arcing loads, paired with an FA flange for front mounting. Because it lacks the -S magnet code, this specific cylinder cannot accept a position sensor. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. If adjustable end-cushioning is required, the current MBLC line offers an air cushion that this fixed rubber bumper model never had.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X60CAFA |
| Bore size | Ø25 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X60CAFA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X60CAFA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×60 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA Is Used
Bottle Diverter Gate
Swings a CA pivot bracket to deflect plastic bottles on a packaging line, utilizing the 245N push force at 0.5 MPa to overcome guide friction.
Small Parts Ejector
Pushes stamped metal clips out of a die area using the FA flange front mount, relying on the 60mm stroke to clear the press bed.
Carton Flap Holders
Keeps cardboard flaps open during case packing, with the fixed rubber bumper absorbing the 30-800 mm/s rod impact without damaging the board.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA with MBL25X60CAFA
To replace the MAL25X60CAFA, order the MBL25X60CAFA. Verify your 60mm stroke, 25mm bore, PT tapered port thread, CA pivot back cover, and FA flange. Since this unit has no -S magnet, it cannot track rod position; if you need sensing, switch to an MBL25X60SCAFA and upgrade to the modern CMSG, DMSG, or EMSG sensor family, as the older CS1-M and DS1-M switches are obsolete. If you need to step down, the 20mm bore offers 157N push force at 0.5 MPa; if you need more power, step up to the 32mm bore providing 402N. Note that a plain bumper cylinder does not hold a load when air pressure drops—the rod will drift. For impact damping, consider the MBLC variant with adjustable air cushions.
Upgrade checklist
- ✓ Order the MBL25X60CAFA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X60CAFA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60CAFA FAQ
Yes, the MAL25X60CAFA is discontinued. The exact drop-in replacement is the MBL25X60CAFA, which matches the 25mm bore, 60mm stroke, CA pivot back cover, FA flange, and G1/8 port. The new MBL uses a riveted rolling-packed body instead of threaded covers.
At 0.5 MPa it provides 245N push and 206N pull force; at 0.7 MPa it provides 343N push, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X60CAFA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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