This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X60SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X60SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 60mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X60SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke60 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X60SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA
The AirTAC MAL25X60SCA is a discontinued double-acting aluminum mini round cylinder engineered for compact spaces. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, a 60 mm stroke, and a CA pivot back cover. AirTAC replaced this legacy unit with the MBL25X60SCA, a drop-in alternative that preserves the exact bore, stroke, output force, G1/8 port, and mounting interface.
This SKU includes a built-in magnet (-S) for position detection. The original MAL works with older CS1-M or DS1-M reed switches, while the modern MBL replacement transitions to CMSG, DMSG, or EMSG solid-state sensors. Structurally, the legacy MAL utilizes threaded front and back covers, whereas the newer MBL features a riveted rolling-packed body. The piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod is hardened with 20 um chrome plating to resist wear.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X60SCA |
| Bore size | Ø25 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X60SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X60SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×60 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA Is Used
Packaging Line Diverter
Pushes small cartons on a 60 mm stroke at 245 N push force, utilizing the CA pivot mount to accommodate the arcing motion of the diverter arm.
PCB Test Socket Actuation
Moves a testing probe block with precise 60 mm travel, relying on the -S magnet and CS1-M sensor to confirm the block is fully retracted before board indexing.
Textile Yarn Guide
Shifts a yarn guide carriage back and forth, where the compact 25 mm bore fits tight loom spacing and the self-lubricating bearing handles continuous rapid cycling.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA with MBL25X60SCA
To replace the MAL25X60SCA, order the MBL25X60SCA. Confirm your 60 mm stroke, 25 mm bore, PT thread, and CA pivot clevis mount. The -S magnet means you must upgrade your sensors from the old CS1-M/DS1-M family to the current CMSG/DMSG/EMSG series. If your application requires adjustable end-of-stroke damping, step up to the MBLC variant, as the MAL only offers a fixed rubber bumper. Note that a plain cylinder drifts when air is lost; the bumper softens impact but does not lock the rod.
For sizing flexibility, you can step down to a 20 mm bore for lighter loads (157 N push at 0.5 MPa) or up to a 32 mm bore for higher demand (402 N push at 0.5 MPa). Because the 60 mm stroke is under 300 mm, side-load stress on the 10 mm rod is minimal, but ensure the CA clevis swings freely to accommodate any arcing motion in your linkage.
Upgrade checklist
- ✓ Order the MBL25X60SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X60SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCA FAQ
Yes, the MAL25X60SCA is discontinued. The exact drop-in replacement is the MBL25X60SCA. It offers the same 25 mm bore, 60 mm stroke, G1/8 port, CA pivot mount, and 245 N push force. The only change is the body construction (riveted instead of threaded) and the sensor family.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa.
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Drop-in Upgrade
The MBL25X60SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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