This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X60SCAH — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X60SCAH in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 60mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X60SCAH, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke60 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X60SCAH
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH
The AirTAC MAL25X60SCAH is a discontinued double-acting aluminum mini round cylinder. It features a 25mm bore, a 60mm stroke, and delivers 245 N of push force at 0.5 MPa. The direct drop-in replacement is the MBL25X60SCAH, which matches the original bore, stroke, output force, G1/8 port, and CA pivot mounting.
This legacy unit features a CA pivot clevis back cover designed to swing on a pin for arcing loads. The original MAL body uses threaded front and back covers, whereas the current MBL replacement utilizes a riveted rolling-packed body. Because this SKU includes the -S magnet, it originally paired with CS1-M / DS1-M switches; upgrading to the MBL requires switching to the current CMSG / DMSG / EMSG sensor family.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X60SCAH |
| Bore size | Ø25 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X60SCAH carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X60SCAH produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×60 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH Is Used
Packaging Flap Folding
Swings a 60mm lever to fold cardboard flaps on a small case sealer, utilizing the 245 N push force and the CA clevis to accommodate the pivoting arc motion.
PCB Shuttle Diverting
Pushes a lightweight circuit board carrier between test stations, where the 25mm bore provides enough force to overcome guide friction without crushing components.
Textile Yarn Guide
Pivots a yarn guide arm on a small weaving machine, using the self-lubricating front-cover bearing to handle the rapid 60mm extension and retraction cycle.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH with MBL25X60SCAH
To replace the MAL25X60SCAH, order the MBL25X60SCAH. Confirm the 25mm bore, 60mm stroke, G1/8 port, and the CA pivot back cover. The -S magnet means you must upgrade your position sensing from the legacy CS1-M / DS1-M to the modern CMSG / DMSG / EMSG switches. The standard PT thread form is retained.
If you need to adjust force, stepping down to the 20mm bore yields 157 N push at 0.5 MPa, while stepping up to the 32mm bore provides 402 N push. Note that the fixed rubber bumper halts the stroke but does not lock the rod; if air is lost, the load drifts, requiring an external rod lock. If end-of-stroke impact is too harsh, the current-line MBLC offers an adjustable air cushion the MAL lacked.
Upgrade checklist
- ✓ Order the MBL25X60SCAH (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X60SCAH instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60SCAH FAQ
Yes, the MAL25X60SCAH is discontinued. The exact drop-in replacement is the MBL25X60SCAH, which matches the 25mm bore, 60mm stroke, CA pivot cover, and G1/8 port. You will need to update your sensors, as the MBL uses CMSG / DMSG / EMSG switches instead of the older CS1-M / DS1-M.
At 0.5 MPa, the 25mm bore provides 245 N push and 206 N pull. At 0.7 MPa, push increases to 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa.
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The MBL25X60SCAH replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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