This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X60U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X60U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 60mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X60U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke60 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X60U
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U
The AirTAC MAL25X60U is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 60mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL25X60U, a drop-in alternative retaining the exact same bore, stroke, output force, G1/8 port, and U flat-end rear cover.
This specific SKU lacks a magnet, so it cannot accept a position sensor. The original MAL body uses threaded front and back covers, whereas the modern MBL features a riveted rolling-packed body. Both designs utilize a carbon-steel rod with 20um hard-chrome plating and a heterogeneous two-way seal that retains grease for long service life.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X60U |
| Bore size | Ø25 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X60U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X60U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×60 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U Is Used
Pouch Packaging Diverter
Uses the 245N push force at 0.5 MPa to deflect light pouches on a packaging line conveyor without crushing the product.
PCB Test Fixture Clamp
Provides 60mm of extension to secure circuit boards into an edge-connector test fixture using the rigid U flat-end mounting.
Carton Label Applicator
Extends a labeling head precisely onto small cardboard cartons, relying on the 30-800 mm/s speed range for rapid cycling.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U with MBL25X60U
To replace this MAL25X60U, order the MBL25X60U. Confirm your 60mm stroke, 25mm bore, PT tapered port thread, and the rigid U flat-end back cover. Because this SKU has no -S magnet, it cannot support a sensor; if you need position detection, step up to an MBL25X60US and use the current CMSG/DMSG/EMSG switch family instead of the older CS1-M/DS1-M sensors.
For sizing, the neighbouring 20mm bore provides 157N push at 0.5 MPa, while the 32mm bore offers 402N push if you need more force. The MAL uses a fixed rubber bumper; if your application requires adjustable end-of-stroke cushioning, specify the MBLC variant on the current line. Remember that a plain cylinder does not hold its load when air is lost—the rod drifts—so add an external rod lock for vertical loads.
Upgrade checklist
- ✓ Order the MBL25X60U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X60U instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X60U FAQ
Yes, the MAL25X60U is discontinued. The exact drop-in replacement is the MBL25X60U, which matches the 25mm bore, 60mm stroke, G1/8 port, and U flat-end cover. The main change is the body construction: the MAL uses threaded covers while the MBL uses a riveted rolling-packed body.
At 0.5 MPa, the push force is 245N and the pull force is 206N. At 0.7 MPa, the push force is 343N. The maximum theoretical force is 50 kgf at 1.0 MPa.
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The MBL25X60U replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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