This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X65SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X65SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 65mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X65SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke65 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X65SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA
The AirTAC MAL25X65SCA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 65mm stroke. It delivers 245N push and 206N pull force at 0.5MPa, utilizing a G1/8 port and an M10x1.25 rod-end thread. The exact drop-in replacement is the MBL25X65SCA, which matches the bore, stroke, output force, port size, and CA pivot mounting perfectly.
This legacy unit features a CA pivot back cover that swings on a pin to absorb arcing loads, distinguishing it from rigid flat-end models. The original MAL uses threaded front and back covers on the barrel, whereas the current MBL replacement features a riveted rolling-packed body. Additionally, the -S magnet on this MAL functions with older CS1-M or DS1-M switches, while upgrading to the MBL requires the modern CMSG, DMSG, or EMSG sensor family.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X65SCA |
| Bore size | Ø25 mm |
| Stroke | 65 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X65SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X65SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×65 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA Is Used
Textile Loom Guide
Actuates a 245N thread guide arm on a weaving loom, using the 65mm stroke to shift weaving patterns rapidly within tight frame clearances.
Pouch Sealing Flap
Closes a sealing jaw on a vertical pouch packaging machine, where the CA pivot absorbs slight misalignment during the 65mm extension.
PCB Router Clamp
Secures printed circuit boards during routing with 206N pull force, relying on the self-lubricating bearing guide to maintain precise positioning.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA with MBL25X65SCA
To replace the MAL25X65SCA, order the MBL25X65SCA and verify your port thread form is PT, the back cover is the CA pivot, and the magnet is required. If you need to step down, the 20mm bore neighbor provides 157N push at 0.5MPa; if stepping up, the 32mm bore yields 402N. Note that a plain MAL or MBL does not hold its position when air is lost, as the fixed rubber bumper only softens the end of stroke and is not a lock. If an adjustable air cushion is needed for this 65mm stroke, look to the MBLC variant on the current line, since the MAL lacks this feature.
Upgrade checklist
- ✓ Order the MBL25X65SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X65SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X65SCA FAQ
Yes, the MAL25X65SCA is discontinued. The exact drop-in replacement is the MBL25X65SCA, offering the same 25mm bore, 65mm stroke, CA pivot mount, and G1/8 port. You must upgrade your sensors, as the MBL uses CMSG/DMSG/EMSG switches instead of the older CS1-M/DS1-M.
At 0.5MPa, the push force is 245N and the pull force is 206N. At 0.7MPa, the push force is 343N. The maximum theoretical force is 50kgf at 1.0MPa.
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Drop-in Upgrade
The MBL25X65SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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