This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X75-CA-H — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X75-CA-H in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 75mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X75-CA-H, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke75 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X75-CA-H
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H
The AirTAC MAL25X75-CA-H is a discontinued double-acting aluminum mini round cylinder. It delivers 245 N of push force and 206 N of pull force at 0.5 MPa, making it suitable for compact actuation tasks. AirTAC replaced the legacy MAL series with the MBL line, and the exact drop-in replacement for this model is the MBL25X75-CA-H. It matches the 25 mm bore, 75 mm stroke, G1/8 port, and CA pivot back cover exactly, allowing a seamless physical swap.
This SKU features a CA clevis back cover that swings on a pin to absorb arcing rod loads, a critical benefit for pivoting mechanisms. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement utilizes a riveted rolling-packed body for faster assembly. Because this specific configuration lacks the -S magnet code, it cannot support a position sensor; if detection is needed on the MBL upgrade, you must add the -S option and switch to the current CMSG, DMSG, or EMSG sensor family. The MAL relies on a fixed rubber bumper for end-of-stroke damping rather than an adjustable air cushion.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X75-CA-H |
| Bore size | Ø25 mm |
| Stroke | 75 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X75-CA-H carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X75-CA-H produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×75 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H Is Used
Textile Loom Guide Arms
Drives the arcing swing motion of a thread guide arm on a textile loom, utilizing the CA clevis to accommodate the lateral pivot while providing 245 N of push force at 0.5 MPa.
Packaging Flap Diverter
Actuates a lightweight cardboard flap diverter on a packaging conveyor, where the 75 mm stroke and 206 N pull force reliably redirect small boxes without damaging the product.
Bottle Sorting Gates
Indexes a swing gate in a bottle sorting station, relying on the compact 25 mm bore to fit tightly between conveyor rails while handling high-speed 30-800 mm/s cycling.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H with MBL25X75-CA-H
To replace the MAL25X75-CA-H, order the MBL25X75-CA-H. Verify your setup accommodates the G1/8 port and M10x1.25 rod-end thread. The CA pivot back cover is essential for arcing loads; if your machine requires rigid mounting, select the U flat-end version instead. If you need position sensing, note that this current SKU lacks a magnet. You must specify the -S option on the MBL order and update your sensors, as the older CS1-M and DS1-M switches are incompatible with the new MBL body. If your application requires adjustable end-cushioning to slow down the 30-800 mm/s speed, step up to the MBLC variant, as the MAL only offers a fixed rubber bumper.
For sizing flexibility, you can step down to the 20 mm bore (providing 157 N push at 0.5 MPa) for lighter loads, or step up to the 32 mm bore (delivering 402 N push at 0.5 MPa) if your mechanism requires more force. Remember that a plain bumper does not hold the load if air pressure drops; the rod will drift. Use an external pilot-operated check valve for position holding.
Upgrade checklist
- ✓ Order the MBL25X75-CA-H (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X75-CA-H instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X75-CA-H FAQ
Yes, the MAL25X75-CA-H is discontinued. The exact drop-in replacement is the MBL25X75-CA-H, which matches the 25 mm bore, 75 mm stroke, G1/8 port, and CA pivot back cover. You can install the MBL directly into your existing machine setup.
At 0.5 MPa, it provides 245 N push and 206 N pull force, increasing to 343 N push at 0.7 MPa, with a theoretical maximum of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet code, it cannot accept a position sensor; adding one requires ordering the MBL with an -S magnet and using CMSG, DMSG, or EMSG switches.
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Drop-in Upgrade
The MBL25X75-CA-H replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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