This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X80-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X80-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 80mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X80-CM, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke80 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X80-CM
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM
The AirTAC MAL25X80-CM is a discontinued compact double-acting aluminum mini round cylinder with an 80 mm stroke. It delivers 245 N push and 206 N pull force at 0.5 MPa using a 10 mm carbon-steel rod. The exact drop-in replacement is the MBL25X80-CM, matching the bore, stroke, force, G1/8 port and CM round-end cover.
This legacy unit features a fixed rubber bumper and threaded front/back covers, whereas the current MBL uses a riveted rolling-packed body. Because this specific SKU lacks a magnet (-S), it cannot accept a position sensor. The internal heterogeneous two-way seal retains grease for long service life, while the self-lubricating front-cover bearing guide supports the hard-chrome plated rod.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X80-CM |
| Bore size | Ø25 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X80-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X80-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×80 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM Is Used
PCB Depaneling Router
Actuates a cutting head to singulate circuit boards, utilizing the 245 N push force and 80 mm stroke for precise, short-distance routing in tight electronics manufacturing cells.
Bottle Sorting Diverter
Pushes plastic bottles into secondary packaging lanes, where the 206 N pull force reliably retracts the 10 mm rod against friction within a high-speed bottling line.
Carton Flap Folder
Folds minor corrugated flaps prior to sealing, taking advantage of the CM round-end back cover that allows slight arcing motion to accommodate uneven package heights.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM with MBL25X80-CM
To replace the MAL25X80-CM, order the MBL25X80-CM and verify your 10 mm rod-end thread (M10x1.25) and PT port fittings. If your application requires position feedback, you must step up to an MBL25X80-SCM, noting the sensor family changes from the legacy CS1-M / DS1-M to the modern CMSG / DMSG / EMSG switches. If a cushion is needed to soften end-of-stroke impacts, look at the MBLC variant, as the MAL only has a fixed rubber bumper.
For sizing alternatives, stepping down to the 20 mm bore yields 157 N push force, while stepping up to the 32 mm bore provides 402 N at 0.5 MPa. Remember that a plain MAL or MBL does not hold its load when air pressure is lost; the rod will drift. Install an external rod lock or pilot-operated check valve for fail-safe positioning.
Upgrade checklist
- ✓ Order the MBL25X80-CM (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X80-CM instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-CM FAQ
Yes, the MAL25X80-CM is discontinued. The exact drop-in replacement is the MBL25X80-CM, which shares the same 25 mm bore, 80 mm stroke, 245 N push force, G1/8 port and CM round-end mounting. The MBL upgrades the body to a riveted rolling-packed design.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor; legacy MAL sensors were CS1-M / DS1-M, while the MBL replacement uses CMSG / DMSG / EMSG switches.
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Drop-in Upgrade
The MBL25X80-CM replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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