This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X80-S-CM-LB — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X80-S-CM-LB in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 80mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X80-S-CM-LB, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke80 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X80-S-CM-LB
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB
The AirTAC MAL25X80-S-CM-LB is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 80mm stroke. It delivers 245N of push force and 206N of pull force at 0.5 MPa. The exact drop-in replacement is the MBL25X80-S-CM-LB, matching the bore, stroke, force, G1/8 port, and LB foot mount. The legacy MAL features a threaded front and back cover, whereas the modern MBL uses a riveted rolling-packed body for equally robust performance.
This specific SKU includes a built-in magnet (-S) for position sensing. On the MAL, this magnet pairs with older CS1-M or DS1-M reed switches; upgrading to the MBL requires the current CMSG, DMSG, or EMSG sensor family. The CM round-end back cover provides a specific pivot interface, while the LB foot mounting bracket secures the body rigidly to your machine base.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X80-S-CM-LB |
| Bore size | Ø25 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X80-S-CM-LB carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X80-S-CM-LB produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×80 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB Is Used
PCB Depaneling Router
Pushes a 245N cutting blade at 0.5 MPa to singulate circuit boards, using the 80mm stroke to clear the fixture during tool changes.
Carton Flap Folder
Deploys the 10mm rod via the CM round-end pivot to tuck minor carton flaps on a packaging line before tape sealing.
Test Tube Ejector
Uses the -S magnet with a CS1-M sensor to confirm the full 80mm ejection stroke of a sample rack from a centrifuge carousel.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB with MBL25X80-S-CM-LB
To replace this MAL, order the MBL25X80-S-CM-LB. Verify your 80mm stroke, 25mm bore, G1/8 port, and PT thread form. Because this SKU has the -S magnet, plan to swap your existing CS1-M or DS1-M sensors for CMSG, DMSG, or EMSG switches on the new MBL. If your application requires adjustable end-cushioning to absorb kinetic energy, step up to the MBLC variant, as the MAL only offers a fixed rubber bumper.
For sizing flexibility, stepping down to a 20mm bore yields 157N push force at 0.5 MPa, while stepping up to a 32mm bore provides 402N. Note that the fixed rubber bumper softens impact but does not lock the rod; a plain MAL or MBL will drift if air pressure is lost, so add an external rod lock for vertical loads. With an 80mm stroke, side-load tolerance remains manageable, but always ensure the LB foot mount is perfectly aligned to prevent rod binding.
Upgrade checklist
- ✓ Order the MBL25X80-S-CM-LB (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X80-S-CM-LB instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X80-S-CM-LB FAQ
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL25X80-S-CM-LB. It matches the 25mm bore, 80mm stroke, G1/8 port, LB foot mount, and CM round-end back cover. The MBL uses a riveted body instead of threaded covers, and you must upgrade your -S magnet sensors from CS1-M/DS1-M to the CMSG/DMSG/EMSG family.
At 0.5 MPa, the push force is 245N and the pull force is 206N. At 0.7 MPa, the push force increases to 343N. The maximum theoretical force is 50 kgf at 1.0 MPa. It operates at 0.1-1.0 MPa with a speed range of 30-800 mm/s.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X80-S-CM-LB replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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