This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X800-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X800-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 800mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X800-S-CA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke800 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X800-S-CA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA
The AirTAC MAL25X800-S-CA is a discontinued double-acting aluminum mini round cylinder with a 25mm bore and 800mm stroke. Because 800mm exceeds the 500mm standard limit, this is a non-standard, made-to-order stroke. It delivers 245N of push force and 206N of pull force at 0.5MPa. AirTAC replaced this legacy unit with the MBL25X800-S-CA, a drop-in replacement retaining the exact same bore, stroke, force, G1/8 port, and CA pivot mounting.
This SKU includes a built-in magnet (-S) for position sensing. On the MAL, this magnet pairs with the older CS1-M or DS1-M reed switches, whereas the MBL replacement shifts to the current CMSG, DMSG, or EMSG sensor families. Structurally, the legacy MAL features threaded front and back covers, while the upgraded MBL uses a riveted rolling-packed body. Both designs rely on a fixed rubber bumper for end-of-stroke damping and use a heterogeneous two-way grease-retaining seal alongside a self-lubricating front-cover bearing guide.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X800-S-CA |
| Bore size | Ø25 mm |
| Stroke | 800 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X800-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X800-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×800 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA Is Used
Textile Loom Tentering
Drives the tentering frame arms in a textile loom, using the 245N push force at 0.5MPa to stretch fabric widths evenly over an 800mm travel distance.
PCB Edge Conveyor Routing
Actuates a routing gate on a PCB assembly conveyor, where the CA pivot bracket absorbs angular misalignment during the long 800mm extension cycle.
Warehouse Tray Pusher
Pushes empty packaging trays into a stacking magazine in a warehouse sorter, relying on the self-lubricating bearing guide for smooth friction-free motion.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA with MBL25X800-S-CA
To replace this MAL25X800-S-CA, order the MBL25X800-S-CA. Confirm your PT thread form, the 10mm rod with M10x1.25 end thread, and the CA pivot back cover, which swings on a pin to accommodate arcing loads. If your machine requires adjustable end-cushioning rather than the fixed rubber bumper, step up to the MBLC series on the current line. The -S magnet means you must upgrade your CS1-M or DS1-M sensors to the CMSG, DMSG, or EMSG family.
For sizing flexibility, stepping down to the 20mm bore yields 157N of push force at 0.5MPa, while stepping up to the 32mm bore provides 402N. Because this is an 800mm stroke on a 10mm rod, side-load tolerance is minimal; an external guide rail is mandatory to prevent rod bending. Note that a plain MAL or MBL does not hold its load when air pressure drops—the rod will drift. Use an external pilot-operated check valve or rod lock for position holding.
Upgrade checklist
- ✓ Order the MBL25X800-S-CA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X800-S-CA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X800-S-CA FAQ
Yes, the MAL25X800-S-CA is discontinued. The exact drop-in replacement is the MBL25X800-S-CA, which matches the 25mm bore, 800mm stroke, CA pivot mounting, G1/8 port, and output force. You must upgrade your position sensors from the older CS1-M or DS1-M switches to the current CMSG, DMSG, or EMSG family.
This 25mm bore cylinder provides 245N push and 206N pull force at 0.5MPa, 343N push at 0.7MPa, and a maximum theoretical force of 50kgf at 1.0MPa. The 800mm stroke exceeds the 500mm standard limit, making it a non-standard, made-to-order stroke that requires an external guide to prevent rod bending.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X800-S-CA replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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