This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X90SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X90SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 90mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X90SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke90 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X90SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA
The AirTAC MAL25X90SCA is a discontinued double-acting aluminum mini round cylinder engineered for compact spaces. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, 90 mm stroke, and a CA pivot back cover. AirTAC replaced this legacy unit with the MBL25X90SCA, a drop-in alternative retaining the exact same bore, stroke, output force, G1/8 port, and mounting interface.
This SKU includes a built-in magnet (-S) for position detection. On the original MAL, this magnet pairs with older CS1-M or DS1-M reed switches, whereas the modern MBL replacement utilizes current CMSG, DMSG, or EMSG sensors. Additionally, the classic MAL utilizes threaded front and rear covers, while the newer MBL features a riveted rolling-packed body. The piston relies on a heterogeneous two-way seal that retains grease, and the Ø10 mm carbon-steel rod is protected by 20 um hard-chrome plating.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X90SCA |
| Bore size | Ø25 mm |
| Stroke | 90 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X90SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X90SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×90 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA Is Used
Textile Loom Guide Shift
Executes 90 mm pivot strokes to reposition yarn guides on textile machinery, utilizing the 245 N push force and CA clevis to accommodate the arcing tool path.
PCB Test Socket Actuation
Drives an automated test fixture socket over printed circuit boards, where the compact 25 mm body fits dense routing channels and the -S magnet confirms seating.
Pouch Deflector Arm
Swings a diverter arm on a packaging conveyor to sort small pouches, relying on the pivot mount to absorb lateral arc stress during rapid 90 mm extensions.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA with MBL25X90SCA
To replace the MAL25X90SCA, order the MBL25X90SCA. Confirm your 25 mm bore, 90 mm stroke, PT thread, and CA pivot clevis mount are retained. Because this SKU has the -S magnet, you must update your position sensing to CMSG, DMSG, or EMSG switches, as the older CS1-M and DS1-M units are incompatible with the new body. If your application requires an adjustable air cushion rather than the fixed rubber bumper found on the MAL, step up to the MBLC series.
For sizing flexibility, the neighboring 20 mm bore provides 157 N of push force at 0.5 MPa for lighter duties, while the 32 mm bore offers 402 N if you need greater thrust. Note that a plain cylinder does not hold its load when air pressure drops; the rod will drift. Implement an external pilot-operated check valve if preventing drift is critical. Since the stroke is under 300 mm, side-load risks are minimal, but the 10 mm rod still demands careful alignment to avoid premature bearing wear.
Upgrade checklist
- ✓ Order the MBL25X90SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X90SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X90SCA FAQ
Yes, the MAL25X90SCA is discontinued. The exact drop-in replacement is the MBL25X90SCA, which matches the 25 mm bore, 90 mm stroke, 245 N force, G1/8 port, and CA mounting. You simply order the MBL equivalent.
At 0.5 MPa, push force is 245 N and pull is 206 N. At 0.7 MPa, push is 343 N, with a theoretical maximum of 50 kgf at 1.0 MPa. Because this SKU has the -S magnet, it uses CS1-M or DS1-M switches on the MAL, but the MBL replacement requires CMSG, DMSG, or EMSG sensors.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X90SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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